基于风力分选的轻细烧结燃料颗粒分离技术
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戴 波(1987—),男,高级工程师,从事冶金、环保技术及装备方面的研究。

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TF046. 4

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国家重点研发计划资助项目(2023YFC3707001)


Separation technology for light and fine sintered fuel particles in air separation
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    摘要:

    燃料粒度是影响烧结过程性能、能耗与产、质量的关键因素。粒度过粗( >3 mm)或过细( <0. 5 mm)均会降低燃烧效率与传热效果,导致烧结矿产量与质量下降。为解决烧结燃料因粒度不均、细粉含量高易引起团聚及常规筛分堵孔的问题,实现小于0. 5 mm 细粉的高效去除与粒度优化,本研究提出基于流化床原理的燃料风选分离技术。首先系统测量了烧结燃料的物性参数(包括粒径分布、密度、含水率及摩擦特性等),并据此设计了直孔式布风板,通过理论分析确定了临界流化速度、终端速度及悬浮速度等关键流体力学参数。随后,搭建了风选试验平台,系统研究了送风速度、布风板结构参数(开孔率、倾角)、料层厚度及风选时间对分离效率的影响。试验结果表明:在优化参数组合(开孔率5%、倾角1° ~ 4°、送风速度15 ~ 16 m/ s、料层厚度20 ~ 35 mm、风选时间≥20 s)下,小于0. 5 mm 细粉去除率可达80%以上,有效实现了燃料粒度的精准调控。该技术不仅显著提升了燃料的燃烧效率,也为烧结工序的低碳化改造提供了可行的技术路径。

    Abstract:

    Fuel particle size is the key factor affecting the performance,energy consumption,yield and quality of the sintering process. Particle sizes that are too coarse ( >3 mm) or too fine ( < 0. 5 mm) will reduce combustion efficiency and heat transfer effectiveness,leading to a decrease in the yield and quality of the sintered products. In order to solve the problems of uneven particle size and high fine powder content of sintered fuel that are easy to cause agglomeration and conventional screening hole blocking,and to achieve efficient removal and particle size optimization of fine powder less than 0. 5 mm,therefore a fuel air separation technology based on the principle of fluidized bed is proposed. Firstly,the physical parameters of the sintered fuel (including particle size distribution,density,moisture content and friction characteristics) are systematically measured,and the straight-hole air distribution plate is designed accordingly,and the key hydrodynamic parameters such as critical fluidization velocity,terminal velocity and suspension velocity are determined through theoretical analysis. Subsequently,a winnowing test platform is built to systematically study the effects of air supply speed,structural parameters of air distribution panel (aperture rate,inclination angle),material layer thickness and winnowing time on the separation efficiency. The results show that under the optimal parameter combination (opening rate of 5%,inclination angle of 1° ~4°,air supply speed of 15 ~ 16 m/ s,material layer thickness of 20 ~ 35 mm,and winnowing time ≥20 s),the removal rate of fine powder less than 0. 5 mm can reach more than 80%,which effectively realizes the precise control of fuel particle size. This technology not only significantly improves the combustion efficiency of fuel,but also provides a feasible pathway to achieve low-carbon transformation in the sintering process.

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戴 波,谭潇玲,魏进超,张 震,王兆才,刘 臣,卢兴福,胡 昆.基于风力分选的轻细烧结燃料颗粒分离技术[J].烧结球团,2026,51(3):30-40

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  • 最后修改日期:2026-01-07
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  • 在线发布日期: 2026-07-23
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