环冷机双压余热发电系统的多孔介质传热特性计算
CSTR:
作者:
作者单位:

作者简介:

王雷(1985—),男,高级工程师,从事钢铁工业余热回收利用方面的设计工作。

通讯作者:

中图分类号:

TF046-4

基金项目:


Calculation of heat transfer characteristics of porous media in dualpressure waste heat power generation system using annular cooler
Author:
Affiliation:

Fund Project:

  • 摘要
  • |
  • 图/表
  • |
  • 访问统计
  • |
  • 参考文献
  • |
  • 相似文献
  • |
  • 引证文献
  • |
  • 资源附件
  • |
  • 文章评论
    摘要:

    钢铁行业作为高能耗产业,其烧结工序的余热回收效率偏低,已成为亟需解决的关键问题。针对国内环冷机余热发电系统因参数设计不合理所导致的能源浪费,本文通过构建双压余热发电系统的热力学模型,以及烧结矿冷却过程的多孔介质流- 固耦合传热模型,系统分析冷却风速、料层高度、蒸汽压力等关键参数对吨矿发电量与供电量的影响规律。研究结果表明:冷却风速存在最佳取值范围(1. 6 ~ 2. 0 m/ s),可使吨矿供电量达到最大,矿温由450 ℃升至700 ℃,最佳吨矿供电量对应的风速也从1. 6 m/ s 提高至1. 9 m/ s;适当增加料层高度可显著提升余热回收效率,且发电量的增幅高于风机能耗的损失,当料层增高至2. 0 m 时,吨矿发电量可由1. 0 m 时的14. 38 kW·h/ t 提升至19. 31 kW·h/ t(在600 ℃矿温基础工况下);高压蒸汽压力建议选取1. 5 ~2. 0 MPa(表压,g),低压蒸汽压力宜控制在0. 5 ~0. 8 MPa(g),二者协同优化有助于进一步提高系统经济性,在600 ℃烧结矿温下,最大吨矿发电量由高压蒸汽1. 6 MPa(g)、低压蒸汽0. 5 MPa(g)对应的22. 63 kW·h/ t,提高至高压蒸汽4. 0 MPa(g)、低压蒸汽1. 2 MPa(g)对应的23. 73 kW·h/ t;最大吨矿供电量由高压蒸汽1. 6 MPa(g)、低压蒸汽0. 6 MPa(g)对应的17. 41 kW·h/ t,提高至高压蒸汽4. 0 MPa(g)、低压蒸汽1. 3 MPa(g)对应的18. 54 kW·h/ t。研究结果可为环冷机余热发电系统的参数设计与工程应用提供理论依据,对提升钢铁行业能源利用效率具有重要指导意义。

    Abstract:

    As a high-energy consumption industry,the waste heat recovery efficiency of the sintering process in the iron and steel industry is low,which has become a key problem that needs to be solved urgently. In view of the energy waste caused by unreasonable parameter design of the domestic annular cooler waste heat power generation system,In this paper, the thermodynamic model of the double-pressure waste heat power generation system and the porous dielectric fluid-solid coupling heat transfer model of the cooling process of sinter are constructed,and the influence of key parameters such as cooling wind speed,material layer height and steam pressure on the power generation and power supply of tons of ore is systematically analyzed. The results show that there is an optimal value range (1. 6 ~ 2. 0 m/ s) for cooling wind speed, which can maximize the power supply per ton of ore,the ore temperature is increased from 450 ℃ to 700 ℃,and the wind speed corresponding to the optimal power supply per ton of ore is also increased from 1. 6 m/ s to 1. 9 m/ s. Appropriately increasing the height of the material layer can significantly enhance the efficiency of waste heat recovery,and the increase in power generation exceeds the additional energy consumption caused by the operation of the fan. When the material layer is increased to 2. 0 m,the power generation per ton can be increased from 14. 38 kW·h/ t at 1. 0 m to 19. 31 kW·h/ t (under the basic condition of 600 ℃ mine temperature) . Under the operating conditions corresponding to a mineral temperature of 600 ℃,it is recommended to select a high-pressure steam pressure of 1. 5 MPa to 2. 0 MPa (gauge pressure) and a low-pressure steam pressure of 0. 5 MPa to 0. 8 MPa (gauge pressure). The combined optimization of these two parameters helps further enhance the economic efficiency of the system. At 600 ℃ sinter temperature,the maximum tonnage power generation is increased from 22. 63 kW·h/ t corresponding to 1. 6 MPa(g) for high-pressure steam and 0. 5 MPa(g) for low-pressure steam to 23. 73 kW·h/ t corresponding to 4. 0 MPa(g) for high-pressure steam and 1. 2 MPa(g) for low-pressure steam. The maximum tonnage of ore power supply is increased from 17. 41 kW·h/ t corresponding to 1. 6 MPa (g) for high-pressure steam and 0. 6 MPa (g) for low-pressure steam to 18. 54 kW·h/ t corresponding to 4. 0 MPa(g) for high-pressure steam and 1. 3 MPa(g) for low-pressure steam. The results can provide a theoretical basis for the parameter design and engineering application of the waste heat power generation system of the annular cooler,and have important guiding significance for improving the energy utilization efficiency of the iron and steel industry.

    参考文献
    相似文献
    引证文献
引用本文

王雷,戴超,江文豪,杨智勇,张学超,吕冬强.环冷机双压余热发电系统的多孔介质传热特性计算[J].烧结球团,2026,(2):149-158

复制
分享
相关视频

文章指标
  • 点击次数:
  • 下载次数:
  • HTML阅读次数:
  • 引用次数:
历史
  • 收稿日期:
  • 最后修改日期:2025-06-15
  • 录用日期:
  • 在线发布日期: 2026-07-21
  • 出版日期:
文章二维码