360 m2烧结机低温SCR脱硝改造实践与节能效果评价
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曹欣川洲(1995—),男,硕士研究生,工程师,从事大气污染治理及资源化方面的研究工作。

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安徽省重大产业创新计划资助项目(AHZDCYCXLSDT2023-01)


Practice and energysaving effect evaluation of lowtemperature SCR denitrification transformation of 360 m2 sintering machine.
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    摘要:

    针对烧结机普遍采用的280 ~320 ℃中高温SCR 脱硝工艺能耗高的难题,本文以某钢铁厂360 m2 烧结机半干法脱硫后烟气为研究对象,系统阐述了基于V-Mo-Ti 体系的低温SCR 脱硝改造方案及实施效果。具体措施包括:将原外置式热风炉改造为等离子点火- 内置式直燃炉,避免局部高温损伤催化剂;更换原有中温催化剂为V-Mo-Ti体系低温蜂窝催化剂,将反应温度降低至210 ~230 ℃;并调整声波与耙式吹灰器位置,确保清灰效果。结果表明,改造后系统在210 ~230 ℃下稳定运行近一年,脱硝效率维持在80%~85%,排口NOx 质量浓度≤45 mg/ m3 ,优于钢铁行业超低排放限值。经济效益分析显示,低温改造可减少烟气补热炉的高炉煤气用量约35. 98%,年节约煤气约1 ×108 m3 ,折合标准煤为1. 23 万吨,降低烧结工序生产成本5. 97 元/ t。该技术在360 m2 烧结机半干法脱硫后的成功应用,可为同类型烧结机的低温脱硝改造提供参考。

    Abstract:

    Aiming at the problem of high energy consumption of SCR denitrification process at medium to high temperature of 280 ~320 ℃,the flue gas after semi-dry desulfurization of a 360 m2 sintering machine in a steel plant is taken as the research object,and the low-temperature SCR denitrification transformation scheme and its implementation effect based on V-Mo-Ti system are systematically expounded. Specific measures include:transforming the original external hot blast stove into a plasma-ignition-built-in direct-fired furnace to avoid local high temperature damage to the catalyst;replacing the original medium-temperature catalyst with a low-temperature honeycomb catalyst of the V-Mo-Ti system;reducing the reaction temperature to 210 ~230 ℃,and adjusting the position of the sound wave and rake soot blower to ensure the dust cleaning effect. The results show that the system has been operating stably at 210 ~ 230 ℃ for nearly one year,the denitrification efficiency is maintained at 80%~85%,and the NOx mass concentration at the outled is ≤45 mg/ m3 ,which is better than the ultra-low emission limit of the iron and steel industry. The economic benefit analysis shows that lowtemperature transformation can reduce the gas consumption of the blast furnace in the flue gas recharge furnace by about 35. 98%,save about 1 ×108 m3 of gas per year,equivalent to 12 300 tons of standard coal,and reduce the production cost of the sintering process by 5. 97 yuan/ t. The successful application of this technology after semi-dry desulfurization of 360 m2 sintering machine can provide a reference for the low-temperature denitrification transformation of the same type of sintering machine.

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曹欣川洲,刘自民,邱全山,程黄根,刘立新,贾勇,张佳琪.360 m2烧结机低温SCR脱硝改造实践与节能效果评价[J].烧结球团,2026,(2):139-148

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  • 最后修改日期:2025-07-05
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  • 在线发布日期: 2026-07-21
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