高炉熔渣气淬粒化过程的仿真模拟及粒化效果优化
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周君(1988—),女,博士研究生,从事冶金资源综合利用和节能减排方面的研究。

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TF524;X757;TP391.9

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燕赵钢铁实验室区域创新能力提升项目(YZISL2024042);河北省高等学校科学研究项目(CYZD202504);华北理工大学冶金与能源学院青年教师发展基金(YJY20244283)


Analogue simulation of gas quenching granulation process of blast furnace slag and optimization of granulation effect
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    摘要:

    采用气淬法粒化高炉熔渣能够有效回收利用熔渣内高温余热,同时避免高炉熔渣堆积对环境造成的破坏,实现高炉熔渣的高值资源化利用。气淬喷嘴的高度是渣珠冷却凝固过程中的关键控制参数,直接影响粒化后的渣珠品质。为此,本文通过对熔渣气淬粒化过程进行模拟仿真,构建粒化模型并解析熔渣的破碎粒化机理,通过仿真模型计算渣珠的落地时间,进而确定优化喷嘴高度,获取高炉熔渣最优的粒化效果。结果表明:高炉熔渣在破碎过程中存在“熔渣—液膜—液丝—液滴—渣珠”5 种形态变化,熔渣的冷却凝固过程从迎风面开始,依次为上下两侧和背风面;当气体初速度为420 m/ s、气淬喷孔的直径为0. 051 m、高炉渣处理量为60 t/ h、高炉渣与气淬风相遇点高度为0. 2 m 时,渣珠的飞行速度可达9 ~12 m/ s;在保证渣珠落地后凝固不黏连的前提下,喷嘴高度的设定范围为2. 2 ~4. 5 m。在适宜的喷嘴高度下,高炉熔渣喷吹粒化主要形成渣珠和未粒化完全的纤维。渣珠的粒度分布主要呈正态分布,且分布较均匀,粒度主要集中在1 ~ 2. 5 mm。成珠率随喷嘴高度的增加基本呈现逐渐增加的趋势,超过4 m 后,增加趋势变缓。本文研究结论可为干式气淬粒化高炉熔渣的工业化应用提供数据支撑。

    Abstract:

    The use of gas quenching to granulate blast furnace slag enables the effective recovery and reuse of the residual heat contained within the slag. At the same time,it prevents the environmental damage caused by the accumulation of blast furnace slag,thus facilitating its high-value recycling. The height of the gas quenching nozzle is a key control parameter during the cooling and solidification process of the slag beads,which directly affects the quality of the granulated slag beads. To this end,the granulation process of slag during gas quenching is simulated,a granulation model is constructed, and the mechanism of slag fragmentation is analyzed. The landing time of the slag beads is calculated by the simulation model,and then the optimal nozzle height is determined to obtain the optimal granulation effect of the blast furnace slag. The results show that there are five morphological changes of “slag-liquid film-liquid filament-droplet-slag bead” in the crushing process of blast furnace slag,and the cooling and solidification process of the slag starts from the windward side,followed by the upper and lower sides and the leeward side. When the initial velocity of the gas is 420 m/ s,the diameter of the gas quenching injection hole is 0. 051 m,the processing volume of blast furnace slag is 60 t/ h,and the height of the meeting point between blast furnace slag and gas quenching wind is 0. 2 m,the flight speed of the slag beads can reach 9 ~12 m/ s. Under the premise of ensuring that the slag beads solidify and do not stick after landing,the nozzle height is set in the range of 2. 2 ~4. 5 m. At the appropriate nozzle height,the blast furnace slag blowing granulation mainly forms slag beads and ungranulated fibers. The particle size distribution of slag beads is mainly normally distributed, relatively uniform,and the particle size is mainly concentrated in 1 ~2. 5 mm. The beading rate basically shows a gradual increase trend with the increase of nozzle height,and the increasing trend slows down after more than 4 m. The conclusions can provide data support for the industrial application of dry gas quenched granulated blast furnace slag.

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周君,李国涛,刘超,康月,孙瑞靖,邢宏伟.高炉熔渣气淬粒化过程的仿真模拟及粒化效果优化[J].烧结球团,2026,(2):132-139

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  • 最后修改日期:2025-08-18
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  • 在线发布日期: 2026-07-21
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