难选铁尾矿磁化焙烧的影响因素及提质优化试验
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朱伊翔(1999—),男,硕士研究生,从事难选铁矿磁化焙烧方面的研究。

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TF046;TD926

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湖南省重点研发计划资助项目(2023SK2079)


Experimental study on influencing factors and quality improvement optimization of magnetic roasting of refractory iron tailings
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    摘要:

    采用常规物理方法分选褐铁矿强磁选尾矿,得到的铁精矿存在品位与铁回收率较低、易造成资源浪费等问题。为提高褐铁矿综合利用水平,本文开展褐铁矿类铁尾矿磁化焙烧提质的试验研究,考察焙烧温度、焙烧时间、还原剂用量、预处理温度及磨矿磁选条件等关键参数对铁精矿分选指标的影响;运用XRD 和热力学分析探讨焙烧过程中物相转变和磁化历程,并通过吉布斯自由能理论计算,明确不同温度段磁化反应的热力学可行性及化学反应。结果表明:采用“高温改性—磁化—弱磁选”工艺可明显提升该类型矿石的分选指标; 在空气气氛中经过高温预处理后, 铁尾矿中针铁矿相可全部脱羟基转化为赤铁矿相, 且颗粒内部孔隙发育促进了磁化还原反应与磁铁矿晶粒的生长。在焙烧温度为800 ℃、磁化时间为30 min、还原剂用量为3%、磨矿细度<0. 045 mm 粒级占比为45. 6%、磁场强度为111. 4 kA/ m 的分选条件下, 可获得铁品位为61. 59%、铁回收率为91. 38% 的铁精矿指标。本文研究成果可为褐铁矿类复杂尾矿的资源化利用提供重要技术支持。

    Abstract:

    After the high-intensity magnetic separation tailings of limonite is separated with conventional physical methods,the iron concentrate obtained often has problems of lower grade and lower iron recovery,which is prone to cause problems such as resource waste. To improve the comprehensive utilization of limonite, this paper introduces an experimental study conducted on the magnetizing roasting and quality improvement of limonite-type iron tailings,which investigates the influences of key parameters such as roasting temperature,roasting time,reducing agent consumption, pretreatment temperature,and grinding-magnetic separation conditions on the separation indices of iron concentrate. X-ray diffraction (XRD) and thermodynamic analysis were employed to discuss the phase transformation and magnetization process during roasting,and Gibbs free-energy calculations were conducted to determine the thermodynamic feasibility and chemical reactions of magnetization at different temperature ranges. The results show that the “ high-temperaturemodification-magnetization-low-intensity magnetic separation” process can significantly improve the separation indices of this type of ore. After high-temperature pretreatment in an air atmosphere,the goethite phase in the iron tailings can completely dehydroxylate and transform into the hematite phase. The development of internal pores in the particles promotes the magnetization reduction reaction and the growth of magnetite grains. Under the separation conditions of a roasting temperature of 800 ℃,magnetization time of 30 min,reducing agent dosage of 3%,grinding fineness with a particle size of <0. 045 mm accounting for 45. 6%,and magnetic field intensity of 111. 4 kA/ m,an iron concentrate with an iron grade of 61. 59% and an iron recovery of 91. 38% was obtained. The study findings of this paper can provide important technical support for the resource utilization of complex limonite-type tailings

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朱伊翔,朱灿,郑富强,甘世云,胡佩伟.难选铁尾矿磁化焙烧的影响因素及提质优化试验[J].烧结球团,2026,(2):118-122

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  • 最后修改日期:2025-03-10
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  • 在线发布日期: 2026-07-21
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