还原温度对球团还原膨胀性能的影响
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马成伟(1984—),男,高级工程师,从事高炉炼铁及烧结球团配矿等方面的工作。

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TF0466

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国家重点研发计划资助项目(2024YFB3713900)


Effect of reduction temperature on pellets reduction expansion performance
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    摘要:

    鉴于还原温度对不同类型球团还原膨胀行为有显著差异,本文通过研究还原温度对球团还原膨胀性能的影响,采用可视化卧式电阻炉在900 ~1 200 ℃温度条件下对不同类型球团进行还原膨胀率检测。结果表明:在还原过程中,球团均出现还原膨胀率开始逐步升高至峰值再降低的过程;在900 ~1 200 ℃条件下四种球团还原1 h 后最大还原膨胀率的排序:普通碱性球> 含镁碱性球> 普通酸性球> 低钛酸性球;而随着还原温度由900 ℃逐步提高至1 200 ℃时,碱性球团发生恶性膨胀。在还原41 min、温度为1 105 ℃时,普通碱性球的还原膨胀率达到最大值98. 13%;在还原37 min、温度为1 082 ℃时,含镁碱性球的还原膨胀率达到最大值84. 10%。在高温还原条件下,碱性球的外观出现明显的裂纹和粉化现象,外层出现大量的铁晶须和铁晶粒。本文研究结果对认识不同类型球团在高炉内高温条件下的实际还原膨胀变化规律具有一定指导意义,可为高配比球团矿冶炼研究和生产调整提供科学依据。。

    Abstract:

    In view of the significant differences in the reduction and expansion behavior of different types of pellets at various reduction temperatures,the effect of reduction temperature on the reduction and expansion properties of pellets is studied,a visualized horizontal resistance furnace is used to measure the reduction expansion rates of different types of pellets at temperatures ranging from 900 ℃ to 1 200 ℃ . The results indicate that during the reduction process,the reduction expansion rate of all types of pellets gradually increases,reaches a peak,and then decreases again. When it is reduced at temperatures ranging from 900 ℃ to 1 200 ℃ for 1 hour,the order of the maximum reduction expansion rate for the four types of pellets is as follows:ordinary alkaline pellets > magnesium-containing alkaline pellets > ordinary acidic pellets > low titanium acid pellets;however,as the reduction temperature gradually is increased from 900 ℃ to 1 200 ℃, the alkaline pellets undergo malignant expansion. At a reduction time of 41 minutes and a temperature of 1 105 ℃,the reduction expansion rate of ordinary alkaline pellets is reached to a maximum value of 98. 13%;at a reduction time of 37 minutes and a temperature of 1 082 ℃,the reduction expansion rate of magnesium-containing alkaline pellets is reached to a maximum value of 84. 10%. Under high-temperature reduction conditions,the alkaline pellets exhibit significant cracking and pulverization,with a large number of iron crystal whiskers and iron crystal grains forming on their outer surface. The results have certain guiding significance for understanding the actual reduction and expansion changes of different types of pellets under high temperature conditions in blast furnaces, and can provide a scientific basis for the research and production adjustment of high-ratio pellets ore smelt.

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马成伟,左海滨,曹宇,田筠清,王伟,谷端跃.还原温度对球团还原膨胀性能的影响[J].烧结球团,2026,(2):75-82

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  • 最后修改日期:2025-12-17
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  • 在线发布日期: 2026-07-21
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