基于工业CT的球团微观结构表征方法优化
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高帛(2001—),男,硕士研究生,从事冶金大数据与智能优化方面的研究。

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TF046-6;TP391-4

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河北省高等学校科学研究计划青年基金项目(QN2024226)


Optimization of pellets microstructure characterization method based on industrial CT
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    摘要:

    为表征球团矿的微观结构,针对传统二维图像在结构完整性和空间关联性表达上的不足,本文提出一种基于工业CT 的三维重构方法。在图像处理阶段,采用联合滤波、自适应直方图均衡化与超分辨模型对切片进行预处理,以改善灰度分布与相界可分性。该方法通过体素构建,保留了孔隙、液相和赤铁矿等物相的空间分布特征;结合基于体积分布的标注机制与灰狼优化算法,完成三相阈值自动寻优(寻优结果约为80. 03 与102. 25)。三维物相统计结果表明,赤铁矿、液相和孔隙的体积分数分别稳定在82%~86%、8%~11% 和4%~ 6%,降低了二维切片带来的统计波动。在此基础上计算球团的分形维数并与二维加权结果进行对比,结果显示:二维维数主要分布在1. 2 ~1. 6,而三维维数均大于2. 5,且不同方向间差异低至0. 007,表现出较好的各向同性与结构稳定性。三维方法克服了方向依赖与截断误差,提升了体积分布与结构复杂度指标的客观性,为球团结构表征与冶金工艺分析提供基础数据支撑。

    Abstract:

    In order to characterize the microstructure of pellets,a 3D reconstruction method based on industrial CT is proposed to address the shortcomings of traditional two-dimensional images in terms of structural integrity and spatial correlation. In the image processing stage, the slices are preprocessed by using joint filtering, adaptive histogram equalization and super-resolution model to improve the grayscale distribution and phase boundary separability. The method retains the spatial distribution characteristics of pores, liquid phases and hematite phases through voxel construction. Combined with the annotation mechanism based on volume distribution and the gray wolf optimization algorithm,the three-phase threshold automatic optimization is completed (the optimization results are about 80. 03 and 102. 25). The three-dimensional phase statistics show that the volume fractions of hematite,liquid phase and pore are stable at 82% ~ 86%,8% ~ 11% and 4% ~ 6%,respectively,which reduces the statistical fluctuations caused by twodimensional slicing. On this basis,the fractal dimension of the pellets is calculated and compared with the two-dimensional weighted results,and the results show that the two-dimensional dimensions are mainly distributed in 1. 2 ~ 1. 6,while the three-dimensional dimensions are greater than 2. 5,and the difference between different directions is as low as 0. 007, showing good isotropy and structural stability. The three-dimensional method overcomes the direction dependence and truncation error,improves the objectivity of volume distribution and structural complexity indexes,and provides basic data support for pellets structure characterization and metallurgical process analysis.

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高帛,刘卫星,吴学智,费鑫浩,杨爱民.基于工业CT的球团微观结构表征方法优化[J].烧结球团,2026,(2):63-74

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  • 在线发布日期: 2026-07-21
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