转底炉金属化产品综合利用途径与经济性探讨
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张献鹏(1995—),男,工程师,从事冶金固废资源化技术方面的研究工作。

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TF46.6;X757

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重庆市技术创新与应用发展项目(CSTB2024TIAD-KPX0070);


Discussion of comprehensive utilization pathways and economic efficiency of metallized products from rotary hearth furnace
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    摘要:

    鉴于转底炉工艺在含铁含锌尘泥资源化利用中的关键作用,本文结合生产数据与理论分析,系统阐述转底炉金属化球团及筛下粉的综合利用途径。筛下粉可通过烧结配料、冷压成型(CBI)及转炉OG 泥改性实现高效回收;金属化球团返回高炉时,需管控配比以规避残锌对高炉的影响,铁水沟/ 鱼雷罐直投技术可突破锌循环限制并提升铁水产能;在炼钢应用中,需依据钢种质量要求优化配入策略,借助转炉吹炼与炉外精炼耦合工艺,使产品钢水的含硫量满足目标钢种要求,同时采用ITmk3 工艺需通过校企协同攻关突破技术瓶颈以推进国产化进程。全流程成本分析表明,转底炉金属化产品返转炉和烧结路径的吨钢成本较传统路径降低约47. 7%,而返高炉和烧结路径的吨钢成本降低约29. 1%。本文结论可为转底炉工艺提质增效及金属化产品多路径协同消纳提供理论与技术支撑。

    Abstract:

    In view of the key function of the Rotary Hearth Furnace (RHF) process in the resource utilization of iron and zinc bearing dust sludge,in this paper,based on production data and theoretical analysis,the comprehensive utilization pathways for metallized pellets and undersize fines from RHF are systematically elaborated. The undersize fines can be efficiently recovered through sintering mixture proportioning,cold briquetting (CBI),and modification of converter OG sludge. When metallized pellets are returned to the blast furnace,the proportion must be controlled to mitigate the impact of residual zinc on the blast furnace. Direct injection technology via iron troughs/ torpedo ladles can overcome the limitations of zinc circulation and enhance hot metal productivity. In steelmaking applications, it is required to optimize the proportioning strategy according to the quality requirements of the steel grade,and to make the sulfur content of the molten steel meet the specifications of the target steel grade by leveraging the coupled process of converter blowing and secondary refining. Meanwhile,the adoption of the ITmk3 process requires breakthroughs in technological bottlenecks through university-industry collaboration to advance its localization. A full-process cost analysis indicates that,compared to the traditional route,the cost per ton of steel is reduced by approximately 47. 7% when metallized products from the rotary hearth furnace are routed to the converter and sintering,while the reduction is about 29. 1% when routed to the blast furnace and sintering. The findings of this paper can provide theoretical and technical support for improving the quality and efficiency of the rotary hearth furnace process and facilitating the multi-path collaborative consumption of metallized products.

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张献鹏,尹鑫平,马丁,郭秀键,罗磊.转底炉金属化产品综合利用途径与经济性探讨[J].烧结球团,2026,(2):15-22

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  • 最后修改日期:2025-06-05
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  • 在线发布日期: 2026-07-21
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