富氢气氛下块矿的还原冶炼行为
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Reduction and smelting behaviors of lump ore in hydrogen-enriched atmospheres
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    摘要:

    钢铁行业是我国碳排放大户,目前我国钢铁生产以高炉一转炉长流程为主,大力推行高炉富氢冶炼是减少 钢铁行业碳排放重要措施之一。本文研究了高炉富氢条件下块矿的还原行为,系统分析了块矿的还原及软熔滴 落特性,阐明了还原过程中的物相与结构演变规律,为我国富氢高炉炼铁技术的发展提供理论指导。研究结果表 明:随着还原气氛中H2含量增加,块矿低温还原粉化率由98.65%降至97.26%,但受限于块矿的致密结构,还原 气氛的改变对其低温还原粉化性能影响甚微;随着还原气氛中H2含量增加,块矿的还原度从53.02%升至 96.15%,提高了43.12个百分点,生成的金属铁主要呈致密单相形态,内部孔隙率较低。此外,随着还原气氛中 H2含量增加,块矿熔滴温度提高,促使软熔带位置下移,有助于扩大高炉上部间接还原区间,从而强化冶炼并降低 焦耗;熔滴区间收窄及最大压差降低,改善炉内透气性与煤气流分布,提高煤气利用率。

    Abstract:

    The iron and steel industry is a major contributor to carbon emissions in China,where the blast furnace (BF)- basic oxygen furnace(BOF) long process dominates the iron and steel production,and vigorouslypromoting hydrogen- enriched smelting in blast furnaces is one of the key measures to reduce the carbon emissions of the iron and steel industry. In this paper the reduction behavior of lump ore under hydrogen-enriched BF conditions was studied,the reduction andsoftening-meling-dripping characterisics of lump ore was systematically analyzed and the evolution laws of phase and structure during the reduction process was elucidated,thus providing theoretical guidance for the development of hydrogen- enriched BF ironmaking technology in China. The study results indicate that as the H2 content in the reducing atmosphere increases,the low-temperature reduction disintegration index(RDI) of the lump ore decreases from 98.65% to 97.26%. However,limited by the dense structure of the lump ore,the changes in the reducing atmosphere have a minimal effect on its low-temperature reduction disintegration performance. With increasing H2 content in the reducing atmosphere,the reduction degree(RD) of the lump ore rises from 53.02% to 96. 15%,an increase of 43.12 percentage points. The metallic iron produced primarily exists in a dense,single-phase morphology with low internal porosity. Furthermore,as the H2 content increases,the softening-melting temperatures of the lump ore increase,which promotes the cohesive zone position to move down and helps expand the indirect reduction zone in the upper part of the blast furnace,thereby intensifying smelting and reducing coke consumption. The narrowing of the softening-melting temperature interval and the decrease in the maximum pressure drop improve the permeability and gas flow distribution within the furnace,which can increase the gas utilization efficiency.

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周江虹,李圣辉,黎子曦,郭正启.富氢气氛下块矿的还原冶炼行为[J].烧结球团,2026,(1):223-231

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  • 在线发布日期: 2026-03-25
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