煤气利用率对炉料冶金性能演变规律的影响
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Effect of gas utilization rate on evolution law of metallurgical properties of furnace charge
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    摘要:

    高炉炼铁作为钢铁工业能耗与碳排放的核心环节,其高效低碳运行高度依赖炉料冶金性能与还原气氛的精 准适配。煤气利用率作为衡量高炉节能水平的关键指标,其变化对炉料冶金性能具有显著调控作用。本研究通 过系统试验,揭示了煤气利用率变化对烧结矿与球团矿低温还原粉化指数及还原性指数的调控规律。结果表明: 随煤气利用率增加,烧结矿低温还原粉化指数普遍提升,炉料还原性指数均呈增长趋势且该影响规律受炉料成分 调控。其中,烧结矿S-C因高碱度促进铁酸钙生成,抗粉化能力最优;S-A因MgO生成铁酸镁抑制膨胀,冶金性能 稳定;S-B因SiO2含量低导致骸晶赤铁矿增多,粉化程度最大。还原性方面,S-B因低硅酸盐含量使得还原性指数 在3组烧结矿中最高,球团矿P-C因高TFe、低含量脉石相,还原性指数达到85.75%。XRD与SEM-EDS分析证 实,煤气利用率降低加剧Fe2O3一Fe3O4,相变应力,导致微观裂纹与孔隙增生。本研究分析了煤气利用率-炉料冶 金性能的影响规律,为高炉低碳操作与炉料结构优化提供了理论依据。

    Abstract:

    As a core process for energy consumption and carbon emissions in the iron and steel industry,blast furnace ironmaking is highly dependenton the precise matching between the metallurgical properties of the furnace charge and the reducing atmosphere for its efficient and low-carbon operation.The gasutilization rateis akey indicator for evaluating the neaas furnace charge. Through systematic experiments,this study reveals the regulatory laws of changes in gas utilization rate on the low-temperature reduction degradation index (RDI) and reduction index (RI) of sinter and pelets. The results show that with the increase ingasutilization rate,the RDIof sinter generally increases,whilethe RI of the furnace burdens shows an increasing trend, and this effect law is adjusted and controlled by the furnace burden composition. Among the sinters,S-C exhibits the optimal anti-degradation performance due to its high basicity that promotes the formation of calcium ferite;S-Amaintains stablemetallurgical propertiesas MgO forms magnesium ferrite to inhibitexpansion;while S-B shows the highest degree of degradation due to low SiO2 content leading to increased skeletal hematite. In terms of reducibility S-B achieves the highest RI among the three groups of sinter due to its low silicate content,while pellet P-C reaches an RI of 85.75% owing to its high TFe and low gangue phase content XRD and SEM-EDS analyses confirm that the decrease in gas utilization rate intensifies the phase transformation stress from Fe2 O3 ,to Fe3 O4 ,resulting in the increasing of microcracksand pores.This study analyzes theeffect law of gasutilizationrate on the metallurgical properties of the furnace charge,providing a theoretical basis for the low-carbon operation of blast furnaces and the optimization of furnace charge structure.

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寇鑫林,柴轶凡,刘培军,闫瑞军,李靖,樊君尧.煤气利用率对炉料冶金性能演变规律的影响[J].烧结球团,2026,(1):214-222

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  • 在线发布日期: 2026-03-25
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