高配比赤一褐铁矿氢基竖炉球团制备特性及其冶金性能
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Preparation characteristics and metallurgical properties of pellets in hydrogen-based shaft furnace with high-proportion hematite-limonite
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    摘要:

    高品位球团精粉资源供应不足、球团生产成本高是制约氢基竖炉直接还原工艺发展的重要因素之一,开展 高比例赤-褐铁矿制备氢基竖炉用氧化球团矿研究对扩大球团原料来源、降低球团和直接还原铁(DRI)生产成本 具有重要现实意义。本文以某典型赤一褐铁矿粉(G矿粉)为对象,研究其在不同配比条件下(0~50%)链算机— 回转密工艺球团制备特性及在模拟HYL法条件下的球团冶金性能,探索高配比赤-褐铁矿用于制备氢基竖炉氧 化球团的可行性。结果表明:G矿粉因存在较高比例疏松多孔的针铁矿,具有良好可磨性,细磨产品比表面积大, 有利于成球,在0~50%配比范围内均可制备出合格生球,但随着G矿配比由0增加到50%,生球热稳定性呈下降 趋势;同时,因结晶水高温脱除导致球团孔隙增多,需适当提高焙烧温度才能维持球团强度;与基准相比,配加 30%~50%G矿粉时,球团还原性和黏结性能良好,但低温还原粉化性能随G矿粉配比增加而变差,还原膨胀率呈 上升趋势。优化配矿是实现高配比赤一褐铁矿制备氢基竖炉用优质氧化球团的有效措施之一。

    Abstract:

    The insufficient supply of high-grade pellet concentrate powder resources and the high production cost of pellet are among the important factors restricting the development of the direct reduction process of hydrogen-based shaft furnace. Study on preparing oxidized pellets in hydrogen-based shaft furnace with high-proportion hematite-limonite is of great practical significance for expanding pellet raw material sources and reducing production cost of pellet and direct reduced iron(DRI).Taking a typical hematite-limonite powder(powder G)as the subject,this paper studies the pellet preparation characteristics with it in the grate-rotary kiln process under different proportions(O~ 50%)and the pellet metallurgicalproperties under simulated HYL process conditions,exploring the feasibility of using a high-proportion hematite-limoniteforpreparingoxidizedpelltinhydrogen-basedshaffurnace.Theresultsshowthatduetothepresenceof high-proportion loose and porous goethite, powder G has good grindability, and the finely ground product has a large specisuacarawisenecifopeizigqagreenpelcapardwihitprorrang of O~50%.However,as the proportion of Powder G increases from O to 50%,the thermal stability of the green pellets shows a downward trend; meanwhile,due to the increased porosity caused by the removal of crystalline water at high temperatures,itisnecessarytoappropriatelyincreasetheroastingtemperaturetomaintainpelletstrength.Comparedwth the base case,when 30%~50% of powder G is blended,the reducibility and binding property of the pellets are god,but the low-temperature reduction disintegration performance worsens with the increase in the proportion of powder G,and the reduction swelling rate shows an upward trend. Optimized ore blending is one of the effective measures to produce high- quality oxidized pellet in hydrogen-based shaft furnace with high-proportion hematite-limonite.

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易陆杰,黄文航,潘建,杨聪聪,赵利明,李孟土,伍英,谢思珺.高配比赤一褐铁矿氢基竖炉球团制备特性及其冶金性能[J].烧结球团,2026,(1):176-187

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  • 在线发布日期: 2026-03-25
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