鞍钢带式焙烧机高品质碱性球团工业化生产及 高炉应用实践
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Industrial production of high-quality fluxed pellets using straight grate and application practice in blast furnace in Ansteel
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    摘要:

    本文系统阐述了鞍钢成功开发并实现工业化应用的基于带式焙烧机的高品质碱性球团生产技术。该技术 确立了以鞍钢自产铁精矿为大宗铁料配加复合熔剂的优化方案,实现了年产400 万t碱性球团的稳定生产。所产 碱性球团碱度稳定在1.0,全铁(TFe)品位约64.0%,抗压强度>2 865 N/P,还原性指标达78.5%,低温还原膨胀 率为11.19%,综合性能达到国际领先水平。高炉工业应用表明,配加该球团后,入炉球团配比可由约为25%(传 统酸性球团)提升至最高36.5%,入炉品位提高0.97个百分点以上,燃料比降低1.5 kg/t,并实现吨铁二氧化碳减 排24.46 kg。该技术在国内首次实现了高炉从酸性球团向碱性球团的平稳直接转换,为国内同类铁矿资源生产高 品质碱性球团提供了完整的技术示范。展望未来,本技术路线在原料拓展、产品系列化开发及高炉高球团配比冶 炼技术等方面具备广阔的深化创新空间。

    Abstract:

    This paper systematically describes the successful development and industrial application of a technology that produces high-quality fluxed pelets using a straight grate at Ansteel. This technology establishes the optimized scheme that the iron concentrate produced by Ansteel is used as the primary iron-bearing material to mix with composite fluxes,to achieve stable production of fluxed pellet of 4 million tonnes per year. The fluxed pellets produced exhibit stable basicity of 1.0,total iron(TFe)grade of approximately 64.0%,compressive strength>2 865 N/P,reducibility index of 78.5%,and low-temperature reduction-disintegrationindex of 11. 19%.Their overallperformance reaches internationally leading standards. Industrial application inblast furnaceshows that ater such pellets are added,the proportion of pelet in the blast furnace burden increases from about 25%(with traditional acid pellets) to a maximum of 36.5%.This resulted in an increaseintheburdenirongradebyover0.97percentagepoints,a reductioninthefuel rateby1.5kg/thot metal,and a decrease in CO, emissions by 24.46 kg per tonne of hot metal. This technology realizes the successful smooth and direct transition from acid pellets to fluxed pellets in blast furnace operation for the first time in China,and provides a complete technicaldemonsrationforproducinghigh-qualityfluxedpeletsfromsimilardomesticironoreresourceslokingforward to the future,this technical route holds broad potential for further innovation in areas such as raw material diversification, productserializationdevelopment,andsmelting technologywith highproportionofpelletinblastfurnace.

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周明顺,田勇,侯恩俭,韩基祥,邓睿,朱德俊,宋清诗,张中中.鞍钢带式焙烧机高品质碱性球团工业化生产及 高炉应用实践[J].烧结球团,2026,(1):136-145

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  • 在线发布日期: 2026-04-10
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