预制粒强化铁精矿烧结及并料工艺构建
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Construction of sintering and blending processes for pre-granulated strengthened iron ore concentrate
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    摘要:

    鉴于优质铁矿资源日益短缺,提高国内难制粒铁精矿在烧结中的配比,对烧结工业降本增效至关重要。本 研究基于预制粒一烧结工艺,重点考察了预制粒料与常规制粒料并料过程的影响。结果表明:常规制粒烧结工艺 中,铁精矿配比上限为12%;而采用预制粒一烧结工艺后,其配比可提升至28%,且所得烧结矿冶金性能良好。适 宜的并料方式为在二次圆筒混合机入口处加入预制粒料,与常规制粒料混合,并料后适宜的二次混合制粒时间为 5min。在预制粒烧结过程中,预制粒料内的磁铁矿充分氧化为赤铁矿,并依靠铁氧化物再结晶显著增强了预制粒 烧结部分的机械强度。同时,基体料中形成的复合铁酸钙等低熔点液相渗透至预制粒料的孔隙中,二者形成交织 熔蚀结构,共同显著提升了烧结矿的整体强度。

    Abstract:

    Given the increasing shortage of high-quality iron ore resources,increasing the proportion of domestic iron concentratethat isdifficultto granulateinsintering iscrucial for reducingcostsandincreasingefficiencyinthesintering indusasdontpregaatigsiterngprocetisstdfocusdoteinceofthblndingprcssop granulatedmaterialswithconventionallygranulatedmaterialsTheresultsindicatethatintheconventionalgranulating sintering process,theupperlimit forironconcentrateproportionis12%.However,withthepre-granulatingsintering process,thisproportioncanbeincreasedto28,andtheresultingsinterhasgoodmetallurgicalproperties.Thesuitable blending method isthat the pre-granulated materials are added attheinletof thesecondarydrummixer to mix with the conventionallygranulatedmaterials.Thepropersecondarymixing andgranulatingtimeis5minutesaferblending.During the sintering process of the pregranualtedmaterials,the magnetite within the pre-granulated materialsare fully oxidized to hematite,and the iron oxides recrystallize to significantly enhanced the mechanical strength of the pre-granulated sintered portion. Simultaneously,low-melting-point liquid phases such as composite calcium ferrite formed in the matrix material permeateinto the poresof the pre-granulated materials,the twoform an interlaced fused structure,jointly and significantly improving the overall strength of the sinter.

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韩凤光,杨永斌,李和平.预制粒强化铁精矿烧结及并料工艺构建[J].烧结球团,2026,(1):128-135

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  • 在线发布日期: 2026-03-25
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