超声波协同高分子絮凝强化镜铁矿尾矿磁选回收研究
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作者单位:

1.武汉科技大学 资源与环境工程学院,湖北 武汉 430081 ; 2.甘肃酒钢集团,甘肃 嘉峪关 735100

作者简介:

程义桓(1999—),男,硕士研究生,从事微细粒矿物分选方面的研究。

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中图分类号:

TD92;TD951

基金项目:

省部共建耐火材料与冶金国家重点实验室基金资助项目( 2018QN19)


Research on ultrasonic synergistic polymer flocculation to enhance magnetic separation and recovery of mirrorite tailings
Author:
Affiliation:

1.School of Resources and Environmental Engineering,Wuhan University of Science and Technology,Wuhan 430081 ,Hubei,China ; 2.Gansu Jiugang Group,Jiayuguan 735100 ,Gansu,China

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    摘要:

    为提升镜铁矿尾矿中铁矿物的回收效率,本研究提出超声波预处理协同高分子絮凝—磁选新工艺。探讨了超声波分散处理时间及聚丙烯酰胺( PAM) 、预糊化马铃薯淀粉( PPS) 、预糊化木薯淀粉( PCS) 三种高分子絮凝剂用量对镜铁矿尾矿分选指标的影响。结合金相显微镜观测与红外光谱( FTIR) 分析,揭示了药剂—矿物界面作用的机理。结果表明: 三种絮凝剂均能有效提高镜铁矿尾矿中铁矿物的回收,其中 PPS 效果最好。在最佳试验条件下( 超声波分散处理 30 s、PPS 用量为 10 g /t、矿浆 pH = 10. 0、磁场强度为 0. 5 T) ,可获得铁品位为 42. 53% 、回收率为 63. 10% 的磁选精矿,与常规高梯度磁选工艺相比,铁回收率提高 10. 66 个百分点。机理研究表明: PPS 和 PCS 主要是通过羟基和羧基官能团与镜铁矿表面发生化学吸附,形成稳定络合物; 而 PAM 与镜铁矿之间主要是通过酰胺基与 Fe 3 + 的化学配位以及物理架桥作用,其对微细粒铁矿物的选择性低于淀粉类絮凝剂。

    Abstract:

    In order to improve the recovery efficiency of iron minerals in specularite tailings,a new process of ultrasonic pretreatment combined with polymer flocculation and magnetic separation is proposed. The effects of ultrasonic dispersion treatment time and the dosage of polyacrylamide ( PAM) ,pregelatinized potato starch ( PPS) and pregelatinized cassava starch ( PCS ) on the sorting index of specularite tailings are discussed. Combined with metallographic microscopy observation and infrared spectroscopy ( FTIR) analysis,the mechanism of the agent-mineral interface is revealed. The results show that all three flocculants could effectively improve the recovery of specularite tailings,and PPS has the best effect. Under the best test conditions ( ultrasonic dispersion treatment for 30 s,PPS dosage of 10 g /t,slurry pH = 10. 0, magnetic field strength of 0. 5 T) ,magnetic separation concentrate with iron grade of 42. 53% and recovery rate of 63. 10% can be obtained,and the iron recovery rate is increased by 10. 66% compared with the conventional high-gradient magnetic separation process. Mechanistic studies show that PPS and PCS are mainly chemisonded with the surface of pyroxene through hydroxyl and carboxyl functional groups to form stable complexes. However,the selectivity between PAM and eperolite is mainly through the chemical coordination and physical crosslinking between amide groups and Fe 3 + ,and its selectivity for fine-grained iron minerals is lower than that of starch flocculants.

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程义桓,杨磊,王立韬,王登魁,王永刚,熊宸武,孙均熠,周文波.超声波协同高分子絮凝强化镜铁矿尾矿磁选回收研究[J].烧结球团,2025,50(5):85-93

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  • 收稿日期:2025-04-14
  • 最后修改日期:2025-05-06
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  • 在线发布日期: 2025-11-11
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