基于高温特性的新品种矿替代劣化矿烧结配矿研究
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作者单位:

1.北京科技大学 绿色低碳钢铁冶金全国重点实验室,北京 100083 ;2.宝山钢铁股份有限公司 制造部,上海 201900

作者简介:

方叶晗(1998—),女,硕士,从事炼铁、烧结方面的研究。

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中图分类号:

TF046.4

基金项目:

国家重点研发计划资助项目( 2021YFC2902404) ; 国家自然科学基金资助项目( 51804027)


Research on sintering and blending of new varieties of ores based on high temperature characteristics to replace deteriorated ore
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Affiliation:

1.National Key Laboratory of Green and Low-Carbon Iron and Steel Metallurgy,University of Science and TechnologyBeijing,Beijing 100083 ,China ; 2.Manufacturing Department,Baoshan Iron & Steel Co.,Ltd.,Shanghai 201900 ,China

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    摘要:

    本文针对国内某钢铁企业实际烧结生产配矿结构中的中硅低铝赤铁精矿粉( OI) 无成球性导致烧结透气性变差以及高硅中铝赤铁矿粉( OD) 即将枯竭的问题,以 3 种新品种铁矿粉( OA、OB、OC) 为对象,研究其替代方案。 首先分析了其化学成分、粒度特征等常温特性; 其次明晰了其高温特性与 OD 和 OI 铁矿粉的区别,建立了铁矿粉高温特性与基础理化性质的关联关系; 最后依据微型烧结试验结果指导烧结杯试验设计,以烧结杯试验为依据考察不同比例新品种矿替代 OD 和 OI 铁矿粉后烧结矿产质量的变化。研究表明,以新品种矿替代 OD 和 OI 铁矿粉具有可行性。替代 OD 矿时,采用“OC-OD”的“一对一”配矿方案,烧结矿成品率可保持在 75. 67% 、转鼓指数达 70. 65% ,垂直烧结速度提升至 25. 93 mm/min,固体燃料消耗仅较基准组增加 0. 52 kg /t,产量与质量均维持在较好水平; 替代 OI 矿时,采用“OA + OC-OI”的“二对一”配矿方案,相较于基准组,垂直烧结速度提升 1. 01 mm/min, 利用系数提高至 1. 31 t /( m2 ·h) ,固体燃料消耗控制在 53. 91 kg /t 的较低水平,同时成品率达 75. 05% 、转鼓指数达 70. 67% ,烧结杯综合指标显著优化。

    Abstract:

    In this paper,aiming at the problem that the sintering air permeability of medium silicon low aluminum hematite concentrate powder ( OI) in the actual sintering production ore blending structure of a domestic iron and steel enterprise is not spherical,resulting in poor sintering air permeability and the imminent depletion of high silicon medium aluminum hematite powder ( OD) ,three new varieties of iron ore powder ( OA,OB,OC) are taken as the object to study their alternatives. Firstly,its chemical composition,particle size characteristics and other room temperature characteristics are analyzed. Secondly,the difference between its high temperature characteristics and OD & OI iron ore powder is clarified, and the correlation between the high temperature characteristics of iron ore powder and the basic physical and chemical properties is established. Finally,the sinter pot test design is guided according to the results of the micro-sintering test,and based on the results of the sinter pot test to investigate the changes of the output and quality of sinter after replacing OD & OI iron ore powder with different proportions of new varieties of ore. The results show that it is feasible to replace OD and OI iron ore powder with new varieties of ore. When replacing OD ore,the “one-to-one”ore blending scheme of “OC-OD”is adopted,the yield of sinter could be maintained at 75. 67% ,the drum index is 70. 65% ,the vertical sintering speed is increased to 25. 93 mm/min,and the solid fuel consumption is only increased by 0. 52 kg /t compared with the reference group,and the yield and quality are maintained at a good level. Compared with the reference group,the vertical sintering speed is increased by 1. 01 mm/min,the utilization coefficient is increased to 1. 31 t /( m2 ·h) ,the solid fuel consumption is controlled at a low level of 53. 91 kg /t,the yield rate is 75. 05% ,the drum index is 70. 67% ,and the comprehensive index of the sinter pot is significantly optimized.

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方叶晗,牛长胜,王纪元,司云鹏,曾旺,周恒,寇明银.基于高温特性的新品种矿替代劣化矿烧结配矿研究[J].烧结球团,2025,50(5):35-42

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  • 收稿日期:2025-03-11
  • 最后修改日期:2025-07-15
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  • 在线发布日期: 2025-11-11
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