烧结圆筒混料参数优化对制粒性能的影响
CSTR:
作者:
作者单位:

1.西安建筑科技大学 冶金工程学院,陕西 西安 710055 ; 2.陕西星环聚能科技有限公司,陕西 西安 710055

作者简介:

杨双平(1967—),男,博士,教授,从事冶金新技术及工艺优化方面的研究。

通讯作者:

中图分类号:

TF046.4

基金项目:

陕西省科技厅—基础处—企业联合基金资助项目( 2019JLM-34)


Effect of sinter balling drum mixture parameter optimization on granulation performance
Author:
Affiliation:

1.School of Metallurgical Engineering,Xi’an University of Architecture and Technology,Xi’an 710055 ,Shaanxi,China ; 2.STARTORUS FUSION,Xi’an 710055 ,Shaanxi,China

Fund Project:

  • 摘要
  • |
  • 图/表
  • |
  • 访问统计
  • |
  • 参考文献
  • |
  • 相似文献
  • |
  • 引证文献
  • |
  • 资源附件
  • |
  • 文章评论
    摘要:

    圆筒混料机是通过圆筒旋转将物料进行混匀的一种混料设备,其参数不同对制粒效果影响不同。为优化圆筒混料机参数,改善制粒工艺,本文以 EDEM 软件为平台,建立仿真分析模型,对烧结混料过程中圆筒混料机的转速、制粒时间以及填充率进行仿真分析; 然后进行烧结试验,对混合料进行人工加水混匀,使混合料中的水分、粒度和料中各组分均匀分布,并在圆筒混料机中补充润湿和预热混合料,通过制粒试验确定了圆筒混料机运行过程中的最佳参数。研究结果表明: 增加填充率、提高混料机转速都对颗粒混合度有一定的影响。当填充率小于 11% 时,小球逐渐增多,小球平均粒径增大; 在填充率为 11% 时,混合效果最佳,继续增大填充率,混合效果逐渐降低; 当转速小于 24 r/min 时,小球逐渐增多,小球平均粒径增大,在转速为 24 r/min 时效果最佳,继续增大转速,混料性能逐渐下降; 随着制粒时间延长,颗粒混合度先增大而后趋于稳定,制粒时间小于 5 min 时颗粒混合逐渐均匀, 在制粒时间达到 5 min 时混合效果最佳,随着制粒时间的继续增加,制粒小球占比变化不大。通过 EDEM 软件进行仿真分析所得规律与实际试验结果基本吻合。

    Abstract:

    Balling drum mixer is a kind of mixing equipment that mixes materials through drum rotation,and its parameters have different effects on the granulation effect. In order to optimize the parameters of the drum mixer and improve the granulation process,EDEM software is used as the platform to establish a simulation analysis model,simulate and analyze the rotation speed,granulation time and filling rate of the drum mixer in the process of sintering mixing,and then carry out sintering tests,manually add water to the mixture to mix evenly,so that the moisture,particle size and components in the mixture are evenly distributed,and the wetting and preheating mixture is supplemented in the drum mixer,and the optimal parameters during the operation of the drum mixer are determined through the granulation test. The results show that increasing the filling rate and increasing the speed of the mixer have a certain impact on the particle mixing. When the filling rate is less than 11% ,the globules are gradually increased,and the average particle size of the globules is increased. When the filling rate is 11% ,the mixing effect is the best,and the filling rate continues to increase,and the mixing effect is gradually decreased. When the rotation speed is less than 24 r/min,the globules are gradually increased,and the average particle size of the globules is increased,and the effect is best when the rotation speed is 24 r/min. With the extension of granulation time,the particle mixing degree first increases and then tends to be stable,and the particle mixing gradually becomes uniform when the granulation time is less than 5 min,and the mixing effect is best when the granulation time reaches 5 min. The simulation and analysis obtained by EDEM software are basically consistent with the actual test results.

    参考文献
    相似文献
    引证文献
引用本文

杨双平,赵康,王苗,刘起航,池延斌,董洁,于成刚.烧结圆筒混料参数优化对制粒性能的影响[J].烧结球团,2025,50(5):19-26

复制
分享
相关视频

文章指标
  • 点击次数:
  • 下载次数:
  • HTML阅读次数:
  • 引用次数:
历史
  • 收稿日期:2024-09-15
  • 最后修改日期:2025-05-07
  • 录用日期:
  • 在线发布日期: 2025-11-11
  • 出版日期:
文章二维码