石灰回转窑低热值煤气燃烧器结构优化
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作者单位:

1.武汉科技大学 冶金装备及其控制教育部重点实验室,湖北 武汉 430081 ;2.新余钢铁股份有限公司,江西 新余 338001

作者简介:

刘校端(1998—),男,硕士研究生,从事燃烧器结构改进及燃料高效利用的研究。

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中图分类号:

TF055;TQ177.2+6

基金项目:

国家自然科学基金资助项目(52375061)


Optimization of low heat value gas burner structure in lime rotary kiln
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Affiliation:

1.Key Laboratory of Metallurgical Equipment and Control Technology,Ministry of Education,Wuhan University of Scienceand Technology,Wuhan 430081 ,Hubei,China ;2.Xinyu Iron & Steel Co.,Ltd.,Xinyu 338001 ,Jiangxi,China

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    摘要:

    针对工业生产中石灰回转窑使用低热值煤气作为燃料时所面临的燃烧稳定性差、高温火焰过于集中的问题,本文设计一种新型的煤气内部预混燃烧器,采用数值模拟方法对石灰回转窑中的传统多通道煤气燃烧器与新型煤气内部预混燃烧器进行深入研究,对比分析速度场、温度场、组分浓度场以及 NOx 排放等关键参数的变化情况。 结果表明:增设的混煤空间和旋流出口,可以实现不同煤气燃料的部分预混合,调节回转窑内燃烧过程中的火焰形状和燃烧强度,使得回转窑内中心线的温度峰值相比传统燃烧器下降了 75 K,同时,窑尾的平均温度提升了 40 K。 整体而言,这样的改进显著提升了回转窑内的温度分布,满足了高质量石灰石煅烧的工艺要求。 研究表明,煤气内部预混燃烧器对于低热值煤气燃料的高效燃烧具有积极作用。 它不仅提高了燃料的燃烧效率,还有效减少了 CO 的生成量。 尽管此举导致了 NOx 排放量的小幅增加,从 98 mg / m 3 增至 104 mg / m 3 ,增幅为 6. 12% ,但总体来看,污染物排放得到有效控制,符合环保标准。 本文验证了煤气内部预混燃烧器在提高能效和减少环境污染方面的潜力,为石灰回转窑的燃烧技术提供了重要的改进方向。

    Abstract:

    In order to solve the problems of poor combustion stability and excessive concentration of high-temperature flame when using low calorific value gas as fuel in lime rotary kilns in industrial production,a new type of gas internal premix burner is designed,and the traditional multi-channel gas burner and the new gas internal premix burner in lime rotary kiln are studied by numerical simulation method, and the changes of key parameters such as velocity field, temperature field,component concentration field and NOx emission are compared and analyzed. The results show that the additional coal mixing space and swirl outlet can realize the partial premix of different gas fuels,adjust the flame shape and combustion intensity during the combustion process in the rotary kiln,so that the temperature peak of the centerline in the rotary kiln is decreased by 75 K compared with the traditional burner,and the average temperature at the end of the kiln is increased by 40 K. Overall, this improvement significantly improves the temperature distribution in the rotary kiln and meets the process requirements for high-quality limestone calcination. The results show that the internal premix burner of gas has a positive effect on the efficient combustion of low calorific value gas fuel. It not only improves the combustion efficiency of fuel,but also effectively reduces the amount of CO generated. Although this leads to a slight increase in NOx emissions,from 98 mg / m 3 to 104 mg / m 3 ,an increase of 6. 12% ,overall,pollutant emissions are effectively controlled and meet environmental standards. The potential of gas internal premix burners in improving energy efficiency and reducing environmental pollution is found out and verified,and an important improvement direction for the combustion technology of lime rotary kilns is provided.

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刘校端,涂福泉,李文恺,刘建.石灰回转窑低热值煤气燃烧器结构优化[J].烧结球团,2025,50(4):170-177

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  • 收稿日期:2024-06-17
  • 最后修改日期:2024-07-02
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  • 在线发布日期: 2025-11-06
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