含锌尘泥球团直接还原的影响因素与参数优化
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宝武环科武汉金属资源有限责任公司,湖北 武汉 430080

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李圣辉(1986—),男,工程师,从事钢铁冶金固废处置和绿色低碳冶金方面的工作。

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TF09

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Influencing factors and parameters optimization of direct reduction of zinc⁃containing dust pellets
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Baowu Environmental Technology Wuhan Metal Resources Co.,Ltd.,Wuhan 430080 ,Hubei,China

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    摘要:

    为解决工业化生产中转底炉球团金属化率偏低的问题,探究含锌尘泥球团直接还原的影响因素和最佳参数,本文通过设计五因素五水平正交试验,分析不同空煤比、n(C) / n(O) (物质的量之比)、还原温度、炉底转速对球团金属化率的影响,获得最佳的还原工艺参数,并开展不同入炉生球量对比验证试验。 结果表明:转底炉还原二区温度和 n(C) / n(O)是影响直接还原的显著因素,对还原过程的影响远大于空煤比、还原一区温度和炉底转速。 此外,球团金属化率与入炉生球量关系密切,随着入炉生球量的增加,球团金属化率逐渐下降。 在空煤比为 2. 2、n(C) / n(O)为 1. 4、还原一区温度为 1 250 ℃ 、还原二区温度为 1 260 ℃ 、炉底转速为 25 min 的最佳还原参数下进行生产实践,在满足设计指标的前提下,即入炉生球量≥26 t / h 时,球团的金属化率明显提高,从 2023 年的 67. 10% 提升至 2024 年的 72. 16% 。 本文研究成果可为转底炉生产中提升含锌尘泥球团的金属化率提供技术参考。

    Abstract:

    In order to solve the problem of low metallization rate of pelletization in the rotary bottom furnace in industrial production,and explore the influencing factors and optimal parameters of direct reduction of zinc-containing dust pellets, the effects of different empty coal ratios,n(C) / n(O) ( ratio of substances),reduction temperature and furnace bottom speed on pelletization rate are analyzed by designing a five-factor five-level orthogonal test,the optimal reduction process parameters are obtained,and comparative verification tests of different amount of fresh pellets in the oven are proposed. The results show that the temperature of the second reduction zone and n(C) / n(O) of the rotary bottom furnace are significant factors affecting the direct reduction,and the influence on the reduction process is much greater than that of the empty coal ratio,the temperature of the first reduction zone and the speed of the rotary bottom furnace. In addition, the pellet metallization rate is closely related to the amount of fresh pellets in the furnace,and with the increase of the amount of fresh pellets in the furnace,the metallization rate of pellets gradually decreases. The production practice is carried out under the optimal reduction parameters of 2. 2 empty coal ratio,1. 4 n(C) / n(O),1 250 ℃ in the first zone,1 260 ℃ in the second zone,and 25 min in the rotary bottom speed of the furnace. Under the premise of meeting the design indicators,that is, when the amount of pellets entering the furnace is ≥26 t / h,the metallization rate of pellets is increased significantly,from 67. 10% in 2023 to 72. 16% in 2024. Under the premise of meeting the design indicators,that is,when the amount of fresh pellets in the furnace is ≥26 t / h,the metallization rate of pellets is increased significantly,from 67. 10% in 2023 to 72. 16% in 2024. The research results can provide a technical reference for improving the metallization rate of zinc- containing dust pellets in the production of rotary bottom furnaces.

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李圣辉,任煜,张江鸣.含锌尘泥球团直接还原的影响因素与参数优化[J].烧结球团,2025,50(4):114-121

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  • 收稿日期:2024-07-29
  • 最后修改日期:2024-10-18
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  • 在线发布日期: 2025-11-06
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