旋风分离器流场分布特性的研究进展
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作者单位:

1.华北理工大学 冶金与能源学院,河北 唐山 063210 ;2.新疆昆仑钢铁有限公司,新疆 五家渠 831300

作者简介:

李杰(1982—),男,博士,研究员,从事冶金节能与资源综合利用方面的研究。

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中图分类号:

TF08;X701.2

基金项目:

唐山市重点研发计划资助项目(22150232J);第六师五家渠市科技计划资助项目(2410)


Research progress on flow field distribution characteristics of cyclone separators
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Affiliation:

1.School of Metallurgy and Energy,North China University of Science and Technology,Tangshan 063210 ,Hebei,China ;2.Xinjiang Kunlun Iron and Steel Co.,Ltd.,Wujiaqu 831300 ,Xinjiang,China

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    摘要:

    为提升旋风分离器在除尘系统中的性能,本文系统阐述旋风分离器内部流场分布特性的研究进展。 通过利用 CFD 软件对速度场及压力场进行数值模拟,揭示流场规律;利用测量仪器对流体瞬时物理量进行测量,揭示流场特性;围绕速度场与压力场,深入探讨其对压降能耗以及颗粒分离效率的作用规律。 结果表明:切向速度是决定分离效率的关键参数,而轴向与径向速度会分别引发“顶灰环”和“短路流”现象,影响颗粒的去向;压降则受物理构造、流体性质与操作参数的控制,且与速度的大小息息相关。 在保证速度场优化目标不受影响的条件下,应减小压降。 优化进料口的结构与尺寸是增大切向速度,抑制“顶灰环”和“短路流”现象重要的方法;优化溢流管几何参数和调节流体性质(如温度、湿度)是提升旋风分离器分离效率与减小压降的有效路径;研究表明,结合数值模拟与人工智能算法可实现高精度性能预测与低成本设计优化,为钢铁行业的节能减排提供理论依据与技术支持。

    Abstract:

    In order to improve the performance of cyclone separator in dust removal system,the research progress on the internal flow field distribution characteristics of cyclone separator is systematically expounded. The CFD software is used to numerically simulate the velocity field and pressure field,and the flow field law is revealed. The instantaneous physical quantities of fluids are measured by measuring instruments to reveal the flow field characteristics;Focusing on the velocity field and pressure field,the effect of velocity field on pressure drop energy consumption and particle separation efficiency is deeply discussed. The results show that tangential velocity is the key parameter to determine the separation efficiency,while the axial and radial velocity will cause the phenomenon of “ top gray loop” and “ short circuit flow”,respectively,which affect the direction of the particles. The pressure drop is controlled by the physical structure,fluid properties and operating parameters,and it depends on the velocity. Under the condition that the velocity field optimization target is not affected,the pressure drop should be reduced. Optimizing the structure and size of the feed port is an important method to increase the tangential velocity and suppress the phenomenon of “ top gray loop” and “ short circuit flow” . Optimizing the geometric parameters of the overflow pipe and adjusting the fluid properties (such as temperature and humidity) are effective ways to improve the separation efficiency and reduce the pressure drop of the cyclone. The results show that the combination of numerical simulation and artificial intelligence algorithms can achieve high-precision performance prediction and low-cost design optimization,and can provide theoretical basis and technical support for energy conservation and emission reduction in the steel industry.

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引用本文

李杰,张纹郗,赵跃,邱仰杰,申文辉,张遵乾.旋风分离器流场分布特性的研究进展[J].烧结球团,2025,50(4):1-13

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  • 收稿日期:2024-09-28
  • 最后修改日期:2024-11-11
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  • 在线发布日期: 2025-11-06
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