某印度铁矿粉湿式磨矿—磁选提质工艺试验
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作者单位:

1.中钢设备有限公司,北京 100080 ; 2.中南大学 资源加工与生物工程学院,湖南 长沙 410083

作者简介:

徐梦杰(1993—),男,工程师,从事球团工艺技术与设备方面的研究工作。

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中图分类号:

TF521

基金项目:

湖南省重点研发计划资助项目( 2022SK2075)


Test on an Indian iron ore fine wet grinding-magnetic separation and upgrading process
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Affiliation:

1.Sinosteel Equipment & Engineering Co.,Ltd.,Beijing 100080 ,China ; 2.School of Minerals Processing andBioengineering,Central South University,Changsha 410083 ,Hunan,China

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    摘要:

    为进一步拓宽球团原料来源、提高球团品质,本文针对铁品位为 62. 42% 、SiO2 质量分数为 3. 30% 的某印度铁矿粉,在对其理化性质和矿相特征分析的基础上,开展采用不同物理选矿方法时铁组分回收工艺参数优化研究,并确定适宜的磨选提质流程。结果表明,该铁矿粉的最佳提质工艺流程: 先对原矿进行水洗和筛分得到粗、细两个粒级( > 0. 1、< 0. 1 mm) 矿粉,其中,粗粒级采用湿式磨矿—高梯度磁选的“一粗一精”流程,细粒级则采用高梯度磁选“一粗一扫”流程; 选别得到的 2 种铁精矿产品( 1# 、2# ) 中,1# 精矿产品的铁品位为 65. 97% 、产率为 23. 29% 、作业回收率为 24. 62% ,2# 精矿产品的铁品位为 62. 06% 、产率为 72. 89% 、作业回收率为 72. 52% ,全流程铁回收率达到 97. 14% 。普通铁矿粉分选出的一定比例高品位铁精矿有望用于直接还原铁( DRI) 生产,除铁精矿外的其他部分仍可作为普通球团和烧结原料,实现无尾高效利用。

    Abstract:

    In order to further broaden the source of pellet raw materials and improve the quality of pellets,based on the analysis of the physicochemical properties and ore phase characteristics of an Indian iron ore fine with an iron ore grade of 62. 42% and a SiO2 mass fraction of 3. 30% ,the optimization of the process parameters of iron component recovery under different physical beneficiation methods is carried out,and the appropriate grinding and upgrading process is determined. The results show that the optimal upgrading process of the iron ore fine is as follows: first,the raw ore is washed and screened to obtain two coarse and fine particle sizes ( > 0. 1,< 0. 1 mm) ore fine,among which,the coarse particle size adopts the “one coarse and one fine”process of wet grinding and high gradient magnetic separation,and the fine particle size adopts the“one coarse and one scan”process of high gradient magnetic separation. Among the two kinds of iron ore concentrate products ( 1# and 2# ) ,the iron grade of 1# concentrate is 65. 97% ,the yield is 23. 29% ,and the operation recovery rate is 24. 62% ,and the iron grade of 2# concentrate is 62. 06% ,the yield is 72. 89% ,the operation recovery rate is 72. 52% ,and the recovery rate of the whole process iron is 97. 14%. The separation of a certain proportion of high-grade iron ore concentrate from ordinary iron ore fine is expected to be used for direct reduced iron ( DRI) production,and other parts except iron concentrate can still be used as ordinary pellets and sintering raw materials,achieving tailless and efficient utilization

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徐梦杰,谢思珺,潘建,杨聪聪.某印度铁矿粉湿式磨矿—磁选提质工艺试验[J].烧结球团,2025,50(3):103-113

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  • 收稿日期:2024-10-11
  • 最后修改日期:2025-01-10
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  • 在线发布日期: 2025-11-16
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