带式焙烧机酸性与碱性球团投笼试验及工业实践
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北京首钢股份有限公司 炼铁作业部,河北 唐山 064400

作者简介:

乔红梅(1994—),女,工程师,从事炼铁工艺、烧结球团技术研究工作。

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TF046.6

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Acid and alkaline pellets cage feeding test and industrial practice of belt roaster
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Ironmaking Operations Department,Beijing Shougang Co.,Ltd.,Tangshan 064400 ,Hebei,China

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    摘要:

    为优化带式焙烧机球团工艺的熔剂配比与原料结构,提升生球强度及成品球的高炉适应性,本文开展酸性与碱性球团系统试验,通过投笼试验确定碱性球团的最佳熔剂结构为“消石灰 + 石灰石粉”的混合熔剂,酸性球团采用 2. 0% 膨润土的配比方案; 在带式焙烧机试生产中验证两种方案球团的性能,结合扫描电镜( SEM) 与能谱分析( EDS) 表征其微观形貌及元素分布。结果表明: 酸性球团的铁品位达 66. 20% ,抗压强度为 2 500 N/P,合格粒级占比为 78. 24% ,还原膨胀率为 11. 4% ,还原度指数为 62. 68% ; 碱性球团的铁品位为 65. 41% ,抗压强度提升至 2 733 N/P,合格粒级占比为 76. 34% ,还原膨胀率稳定控制在 15% 以下,还原度指数提高至 82% 。两种方案球团均满足高炉生产指标,其中碱性球团因高强度与低膨胀特性,更适用于大球比生产模式。此外,通过扫描电镜观察和能谱分析,明晰酸性、碱性球团的微观形貌及元素分布特征。本文研究结果不仅可为提高球团质量提供重要依据,也可为带式焙烧机球团工艺相关设计、投产和运行提供参考。

    Abstract:

    In order to optimize the flux ratio and raw material structure of the belt roaster pelletizing process,and improve the strength of fresh pellets and the blast furnace adaptability of finished pellets,the acid and alkaline pellet system tests are carried out,and the optimal flux structure of the alkaline pellets is determined to be a mixed flux of“slaked lime + limestone powder”,and the ratio scheme of 2. 0% bentonite is used for the acid pellets. The performance of the pellets of the two schemes is verified in the trial production of the belt roaster,and the microscopic morphology and element distribution are characterized by scanning electron microscopy ( SEM) and energy dispersive spectroscopy ( EDS) . The results show that the iron grade of the acid pellets is 66. 20% ,the compressive strength is 2 500 N/P,the proportion of qualified particle size is 78. 24% ,the reduction expansion rate is 11. 4% ,and the reduction-index is 62. 68% . The iron grade of the alkaline pellets is 65. 41% ,the compressive strength is increased to 2 733 N/P,the proportion of qualified particle size is 76. 34% ,the reduction expansion rate is stably controlled below 15% ,and the reduction index is increased to 82%. The pellets of the two schemes meet the production indicators of the blast furnace,and the alkaline pellets are more suitable for the production mode of large pellets due to their high strength and low expansion. In addition,the microscopic morphology and element distribution characteristics of acidic and alkaline pellets are clarified by scanning electron microscopy observation and energy spectrum analysis. The results not only provide an important basis for improving pellets quality,but also provide a reference for the design,production and operation of the belt roaster pellets process.

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乔红梅,贾国利,李洋.带式焙烧机酸性与碱性球团投笼试验及工业实践[J].烧结球团,2025,50(3):94-102

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  • 收稿日期:2024-06-03
  • 最后修改日期:2024-08-01
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  • 在线发布日期: 2025-11-16
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