烧结矿竖冷装置内气固运动及接触条件模拟
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作者单位:

武汉科技大学 a.冶金与能源学院 ; b.钢铁冶金与资源利用省部共建教育部重点实验室,湖北 武汉 430081

作者简介:

李承志(1989—),男,副教授,从事绿色低碳烧结、高炉炼铁工艺方面的研究工作。

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中图分类号:

TF046.4

基金项目:

国家自然科学基金资助项目( 52104340) ; 湖北省重点研发计划资助项目( 2022BCA058) ; 中国博士后科学基金资助项目( 2020M672425)


Simulation of gas-solid movement and contact conditions in sinter vertical cooler
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Affiliation:

Wuhan University of Science and Technology a.School of Metallurgy and Energy ; b.Key Laboratory forFerrous Metallurgy and Resources Utilization of Ministry of Education,Wuhan 430081 ,Hubei,China

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    摘要:

    烧结矿竖冷工艺是一种高效节能环保的烧结余热回收新技术,然而该工艺在试运行阶段存在料床局部阻力过大、烧结矿冷却不均匀和余热回收率低于预期等问题。为解决上述问题,本文采用一种解析型 CFD-DEM 方法对烧结矿竖冷装置内的气固多相流场进行高精度计算,从本质上明确烧结矿与冷却气体之间的耦合运动行为规律,重点分析烧结矿在竖冷装置内的堆积特性( 如空隙率分布等) 和运动模式,研究冷却空气在与烧结料层逆流接触过程中的流动行为和分布规律,分析不同区域的高精度气相流场数据( 如速度场等) 。结果表明: 在多通道分流布料条件下,料床径向空隙度分布较为均匀; 料床上部烧结矿以 1. 0 mm/s 左右的速度稳定下降,形成活塞流; 装置拐角处和中心风帽上方存在颗粒滞留区; 冷却室底部和排料段内烧结矿速度显著提升,形成漏斗流; 冷却气体在上升过程平均速度逐渐下降并向壁面方向扩散,装置拐角处和中心风帽上方区域的气固接触条件相对较差,可通过调整收缩段倾角、中心/周向进风流量比、中心风帽外沿倾角和尺寸等方式进行改进。研究结果可为烧结矿竖冷工艺系统的优化提供技术支撑。

    Abstract:

    The sinter vertical cooling process is a new technology for sintering waste heat recovery with high efficiency, energy saving and environmental protection,but the process has such problems in the trial operation stage as excessive local resistance of the material bed,uneven cooling of sinter and lower waste heat recovery rate compared with expectation. In order to solve the above problems,an analytical CFD-DEM method is used to calculate the gas-solid multiphase flow field in the sinter vertical cooler with high precision,essentially clarify the coupling motion behavior between the sinter and the cooling gas,focus on the analysis of the accumulation characteristics ( such as porosity distribution,etc. ) and motion mode of the sinter in the vertical cooler,research the flow behavior and distribution law of the cooling air in the process of countercurrent contact with the sinter bed,and analyze the high-precision gas phase flow field data ( such as velocity field) in different regions. The results show that the radial porosity distribution of the material bed is relatively uniform under the condition of multi-channel split distribution. The sinter in the upper part of the media bed steadily decreases at a rate of about 1. 0 mm/s,forming a piston flow. There are particle retention zones at the corners of the device and above the central hood; the sinter velocity at the bottom of the cooling chamber and in the discharge section is significantly increased,forming a funnel flow. The average velocity of the cooling gas gradually decreases and spreads to the wall during the ascent process, and the gas-solid contact conditions at the corner of the device and the area above the central hood are relatively poor, which can be improved by adjusting the inclination angle of the shrinkage section,the center/circumferential air inlet flow ratio,and the inclination and size of the outer edge of the central hood. The results can provide a technical support for the optimization of the sinter vertical cooling process system.

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李承志,张宇a,蒋景胜a,张.烧结矿竖冷装置内气固运动及接触条件模拟[J].烧结球团,2025,50(3):26-37

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  • 收稿日期:2024-10-18
  • 最后修改日期:2024-11-28
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  • 在线发布日期: 2025-11-16
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