沙钢活性焦解析塔腐蚀分析及操作改进实践
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作者单位:

1.江苏省(沙钢)钢铁研究院,江苏 张家港 215625 ;2.江苏沙钢钢铁有限公司,江苏 张家港 21562

作者简介:

邵久刚(1987—),男,研究员,从事冶金环保及资源能源综合利用工作。

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中图分类号:

X75

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Corrosion analysis and operation improvement practice of Shang activated coke parsing towers
Author:
Affiliation:

1.Research Institute of Iron and Steel of Jiangsu Province (Shagang), Zhangjiagang 215625 , Jiangsu, China ;2.Jiangsu Shagang Steel Co., Ltd., Zhangjiagang 215625 , Jiangsu, China

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    摘要:

    针对解析塔列管频繁出现的腐蚀问题,本文对腐蚀区域列管的内外部形貌、成分进行了分析研究,并结合解析工艺流程特点和高温氯腐蚀机理,确定了沙钢解析塔加热段列管的腐蚀过程,认为冷凝腐蚀是加热段列管出现腐蚀的诱因,高氯粉尘堆积在列管表面生成低熔点共熔体是加速列管腐蚀的关键。在腐蚀研究明确之前,沙钢活性焦解析塔曾连续出现两次使用不足 6个月即出现腐蚀漏风的情况,导致活性焦解析效果差影响烟气净化效果, 最后活性焦和烧结机均被迫进行了长时间的停机检修。在明确腐蚀过程之后,基于腐蚀机理对实际操作中存在的问题进行了分析,通过实施加装筛分装置、氮气流量精确控制、稳定和提高抽气段负压以及机头灰外排等操作, 彻底解决了加热段列管腐蚀问题。

    Abstract:

    In view of the frequent corrosion problems of the parsing towers row tubes, the internal and external morphology and composition of the row tubes in the corrosion area are analyzed and studied, and the characteristics of the parsing process and the high-temperature chlorine corrosion mechanism are combined to determine the corrosion process of the heating section of the parsing towers, and believe that condensation corrosion is the cause of corrosion in the heating section row tubes, and the accumulation of high-chlorine dust on the surface of the row tubes to form a low melting point eumelt is the key to accelerate the corrosion of the row tubes. Before the corrosion study is clear, the activated coke parsing towers of Shagang has two consecutive cases of corrosion and air leakage after less than 6 months of use, resulting in poor active coke parsing effect and affecting the gas purification effect, and finally the activated coke and sintering machine are forced to shut down for a long time. After clarifying the corrosion process, the problems existing in the actual operation are analyzed based on the corrosion mechanism, and the corrosion problem of the heating section is completely solved by installing a screening device, accurately controlling the nitrogen flow, stabilizing and increasing the negative pressure of the extraction section and exhausting ash from the head.

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邵久刚,毛瑞,苏航,张涛,李先祥,张涛涛.沙钢活性焦解析塔腐蚀分析及操作改进实践[J].烧结球团,2025,50(2):135-142

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  • 收稿日期:2024-05-17
  • 最后修改日期:2024-10-11
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  • 在线发布日期: 2025-11-17
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