基于气流分配均匀性的无动力热风烧结管道数值模拟及结构优化
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作者单位:

1.中冶长天国际工程有限责任公司,湖南 长沙 410205 ;2.西安建筑科技大学 a.建筑设备科学与工程,b.教育部低碳建筑环境国际合作联合实验室,陕西 西安 710055

作者简介:

张华(1984—),男,博士研究生,高级工程师,从事通风除尘系统安全运行及节能方面研究。

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中图分类号:

TF046.4

基金项目:

国家自然科学基金资助项目(50778145)


Numerical simulation and structural optimization of non-powered hot air sintering pipeline based on uniformity of airflow distribution
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Affiliation:

1.Zhongye Changtian International Engineering Co., Ltd., Changsha 410205 , Hunan, China ;2.Xi' an University of Architecture and Technology a School of Building Services Science and Engineering,b International Joint Laboratory on Low Carbon Built Environment, Ministry of Education, Xi'an 710055 , Shaanxi, China

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    摘要:

    烧结工序中无动力热风烧结烟气可用于加热台车料面,减少烧结燃料消耗,但因管道结构特点会导致烟气分配不均匀,因此,对烟气分配管道结构进行优化设计可有效避免烟气分配不均匀的问题,提高台车料面加热均匀性。本研究以某烧结厂无动力热风烧结装置为研究对象,采用计算流体力学方法研究了无动力热风烧结主管道、一次分配管道、二次分配管道结构对气流均匀性的影响。结果表明,原设计热风进入烟气分配管道后,一次分配管道热风速度方差为 0.257,二次分配管道内热风速度方差为 0.696,气流均匀性较差;针对原结构气流分配不均问题,通过优化调整后一次分配热风速度方差为 0.0379,二次分配热风速度方差为 0.144,相比于原结构均匀性分别提高了 85.3%、79.3%,使得热风能均匀进入料面,消除了热风对料面加热不均等问题,有利于烧结节能运行。研究结果可为烧结工序中无动力热风管道设计提供参考依据。

    Abstract:

    In the sintering process, the non-powered hot air sintering gas can be used to heat the material surface of the trolley and reduce the consumption of sintering fuel, but due to the characteristics of the pipeline structure, the gas distribution will be unevenly distributed, so the optimal design of the gas distribution pipeline structure can effectively avoid the problem of uneven gas distribution and improve the heating uniformity of the material surface of the trolley. In this study, the non-powered hot air sintering device of a sintering plant is taken as the research object, and the effects of the structure of the main pipeline of non-powered hot air sintering, primary distribution pipeline and secondary distribution pipeline on the airflow uniformity are investigated by computational fluid dynamics method. The results show that after the original design hot air enters the gas distribution pipeline, the variance of the hot air velocity in the primary distribution pipeline is 0.257, and the variance of the hot air velocity in the secondary distribution pipeline is 0.696, and the uniformity of the air flow is poor. In view of the uneven distribution of the airflow of the original structure, the variance of the primary distribution hot air velocity is 0.0379 and the variance of the secondary distribution hot air velocity is 0.144, which is 85.3% and 79.3% higher than that of the original structure, respectively, so that the hot air can enter the material surface evenly, eliminating the problem of uneven heating of the hot air on the material surface, which is conducive to the energy-saving operation of sintering. The results can provide a reference for the design of non-powered hot air pipeline in the sintering process.

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张华,乐文毅,李安桂,谢冬明,李建华,陈添乐,刘明坤.基于气流分配均匀性的无动力热风烧结管道数值模拟及结构优化[J].烧结球团,2025,50(2):112-119

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  • 收稿日期:2024-10-30
  • 最后修改日期:2024-12-16
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  • 在线发布日期: 2025-11-17
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