基于粗粒化CFD-DEM耦合的球磨机钢球级配优化
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1.武汉科技大学 冶金装备及其控制教育部重点实验室,湖北 武汉, 430081 ;2.武钢资源集团鄂州球团有限公司,湖北 鄂州 436000 ;3.武钢资源集团大冶铁矿有限公司,湖北 黄石 435006

作者简介:

唐良彪(2000—),男,硕士研究生,从事球磨机磨矿破碎过程与效率分析方面的研究。

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中图分类号:

TD453;TD921.

基金项目:

国家自然科学基金资助项目(52375061)


Optimization of steel ball gradation in ball mill based on coarse-grained CFD-DEM coupling
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1.Key Laboratory of Metallurgical Equipment and Control Technology, Ministry of Education, Wuhan University of Science and Technology, Wuhan 430081 , Hubei, China ; 2.WISCO Resources Group Ezhou Pelletizing Co., Ltd., Ezhou 436000 , Hubei, China ; 3.WISCO Resources Group Daye Iron Mine Co., Ltd., Huangshi 435006 , Hubei, China

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    摘要:

    球磨机在选矿过程中扮演着关键角色,其性能直接影响后续分选效率和经济收益。本文针对球磨机性能优化方法所存在的高成本和低效率问题,提出了一种基于粗粒化 CFD-DEM双向耦合方法研究钢球级配对研磨效率的影响。该方法使用粗粒化模型将原始系统中一定数量的粒子由粗粒系统中较大的粒子表示。通过模拟不同钢球级配方案,分析了不同矿石粒度的比能量消耗和球磨机总功耗。试验结果表明,推荐方案一[m(?80)∶ m(?60)∶m(?30)=40∶25∶35]的总功率消耗比现场方案[m(?100)=100]低 7.5%,耗散功率低 5.2%,且在破碎[8,3]mm和[3.0,0.5]mm矿石颗粒时,累积比功率最高,破碎效果最佳。粗粒化 CFD-DEM双向耦合方法的应用有效降低了大规模颗粒系统的计算开销,提高了球磨机研磨过程模拟的计算效率,为球磨机优化设计提供了更高效的实践指导。

    Abstract:

    Ball mill plays a key role in the beneficiation process, and its performance directly affects the efficiency and economic benefits of subsequent separation. In order to address issue such as high cost and low efficiency in the performance optimization method of ball mill, a two-way coupling method based on coarse-grained CFD-DEM is proposed to study the influence of steel ball grade pairing grinding efficiency. This method uses a coarse-grained model to represent a certain number of particles in the original system by larger particles in the coarse-grained system. By simulating different ball gradation schemes, the specific energy consumption of different ore particle sizes and the total power consumption of the ball mill are analyzed. The results show that the total power consumption of recommended scheme 1 [m(?80):m(?60):m(?30)=40:25:35] is 7.5% lower and the dissipation power is 5.2% lower than that of the field scheme [m(?100)=100] , and the cumulative specific power is the highest and the crushing effect is the best at crushing [8,3] mm and [3.0,0.5] mm ore particles. The application of the coarse-grained CFD-DEM two-way coupling method effectively reduces the computational overhead of large-scale particle system, improves the computational efficiency of ball mill grinding process simulation, and provides more efficient practical guidance for the optimal design of ball mill.

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唐良彪,涂福泉,徐淼,陈向东,高路萍,白云.基于粗粒化CFD-DEM耦合的球磨机钢球级配优化[J].烧结球团,2025,50(2):87-94

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  • 收稿日期:2024-07-08
  • 最后修改日期:2024-08-04
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  • 在线发布日期: 2025-11-17
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