程潮铁精矿制备氢基还原用氧化球团可行性研究
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作者单位:

1.武钢资源集团程潮矿业有限公司,湖北 鄂州 436000 ;2.武汉科技大学 资源与环境工程学院,湖北 武 汉 430081

作者简介:

李国全(1978—),男,工程师,从事球团生产技术管理工作。

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中图分类号:

TF046.

基金项目:

湖北省教育厅科学研究计划指导性项目(B2022014);中国宝武低碳冶金创新基金资助项目(BWLCF202107)


Feasibility research on preparation of oxidation pellets for hydrogen-based reduction from Chengchao iron concentrate
Author:
Affiliation:

1.WISCO Resources Group Chengchao Mining Company Limited, Ezhou 436000 , China ; 2.School of Resources and Environmental Engineering, Wuhan University of Science and Technology, Wuhan 430081 , Hubei, China

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    摘要:

    为了探讨程潮铁精矿生产氢基竖炉用高品位氧化球团的可行性,本文分别以品位为 66.14%的程潮普通铁精矿和品位为 69.51%的高品位铁精矿为原料,研究黏结剂配比、造球水分对生球指标的影响以及预热焙烧制度对成品球质量的影响,并对高品位成品球团进行氢基还原特性检测。结果表明:高品位球团生球强度指标优于普通球团,但普通成品球团强度总体上优于高品位成品球团,且焙烧温度和时间低于高品位球团;在膨润土用量为 1.1%、预热温度为 975℃、预热时间为 9min、焙烧温度为 1250℃、焙烧时间为 18min的条件下,高品位成品球团抗压强度为 3186.8N/P。同时,扩试结果表明:当配加 0.8%印度膨润土时,成品球团抗压强度为 3458N/P,铁品位为 67.56%,SiO2和 Al2O3质量分数分别为 1.82%和 1.03%,还原度指数为 8.44,950℃的还原膨胀指数为 14.7%,>6.3mm和 <3.2mm低湿还原粉化指数分别为 83.5%和 9.4%,黏结指数为 0,满足 HYL法氢基竖炉还原用氧化球团还原性能要求,为程潮铁精矿生产氢基直接还原用高品位氧化球团提供了技术依据。

    Abstract:

    In order to explore the feasibility of producing high-grade oxidized pellets for hydrogen-based shaft furnace from Chengchao iron concentrate, Chengchao ordinary iron concentrate with a grade of 66.14% and a high-grade iron concentrate with a grade of 69.51% are used as raw materials to study the effects of binder ratio, pelletizing moisture on fresh pellet indexes and the influence of preheating roasting system on the quality of finished pellets, and the hydrogen-based reduction characteristics of high-grade finished pellets are detected. The results show that the strength index of high-grade pellets is better than that of ordinary pellets, but the strength of ordinary finished pellets is generally better than that of high-grade finished pellets, and the roasting temperature and time of ordinary finished pellets are lower than those of high-grade pellets. The compressive strength of high-grade finished pellets is 3 186.8 N/P under the conditions of bentonite dosage of 1.1% , preheating temperature of 975 °C , preheating time of 9min , roasting temperature of 1250 °C and roasting time of 18min . At the same time, the expansion results show that when 0.8% Indian bentonite is added, the compressive strength of the finished pellets is 3458N/P , the iron grade is 67.56% , the mass fractions of SiO2? and Al2?O3? are 1.82% and 1.03% , respectively, the reduction index is 8.44, the reduction expansion index is 14.7% at 950 °C , the reduction pulverization index of >6.3mm and <3.2mm are 83.5% and 9.4% , respectively, and the adhesion index is 0. It meets the requirements of oxidation pellet reduction performance for hydrogen-based shaft furnace reduction by HYL method, and provides a technical basis for the production of high-grade oxidation pellets for hydrogen-based direct reduction in Chengchao iron concentrate.

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引用本文

李国全,郑子康,刘曙,陈铁军,周晓军,周仙霖,万军营.程潮铁精矿制备氢基还原用氧化球团可行性研究[J].烧结球团,2025,50(2):46-53

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  • 收稿日期:2024-06-27
  • 最后修改日期:2025-01-18
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  • 在线发布日期: 2025-11-17
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