烧结烟气 SCR 脱硝过程数值模拟及结构优化
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黄德巍(1999—),男,硕士研究生,从事流体动力学工程应用方面的研究。

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X701.7; TF311.1

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国家自然科学基金资助项目(12002164);江苏省自然科学基金资助项目(BK20190432)


Numerical simulation and structural optimization of sintering gas SCR denitrification process
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    摘要:

    为减少铁矿烧结过程中 NOx 等有害气体排放并解决某钢厂 SCR 反应器脱硝效率低的问题,本文采用 Fluent 软件对 SCR 反应器内流动和化学反应过程进行数值模拟,分析反应器内气流流动均匀性、脱硝氨气与 NOx 的混合度和脱硝效率,找出该 SCR 反应器脱硝效率低的原因,随后依据数值分析结果设计优化方案,并对优化方案进行有限元模拟分析。结果表明:优化方案对烟气交叉摆布置整流作用,可改善烟气流速的均匀性,使催化剂上方和靠近反应腔内侧流动死区的范围有所降低,流速的相对标准偏差由 29.8% 降低至 7.14%,第一层催化剂上方氨气进入流道空间内的均匀度得到提升,氨氮浓度比的相对标准偏差由 22.3% 降低至 4.7%,进而使 NO 脱除率从 48% 提升至 73%,达到国家排放标准要求。

    Abstract:

    In order to reduce the emission of NOx and other harmful gases in the process of iron ore sintering and solve the problem of low denitrification efficiency of SCR reactor in a steel mill, a Fluent software is used to numerically simulate the flow field and denitrification reaction process in the SCR reactor, the flow and uniformity of the gas flow in the reactor, the mixing degree of denitrification ammonia and NOx, and the denitrification efficiency are analyzed, the reasons for the low denitrification efficiency of the SCR reactor are found out, and then the optimization scheme is designed according to the numerical analysis results, and the finite element modeling analysis is carried out on the optimization scheme. The results show that the optimized scheme has a significant rectification effect on the gas, which can improve the uniformity of the gas velocity, reduce the range of the flow dead area above the catalyst layer and close to the reactor inside, and reduce the relative standard deviation of the flow velocity from 29.8% to 7.14%. The uniformity of ammonia gas entering the denitrification tower above the first layer catalyst is improved, and the standard deviation of the ammonia nitrogen concentration ratio is reduced from 22.3% to 4.7%, and the NO removal efficiency is increased from 48% to 73%, which met the requirements of the national emission standard.

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黄德巍,尹晓春,海 坤,丁怀平,高 程,刘隆健.烧结烟气 SCR 脱硝过程数值模拟及结构优化[J].烧结球团,2024,(6):137-143

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  • 最后修改日期:2024-09-12
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  • 在线发布日期: 2026-08-28
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