基于烟气循环烧结的 CO 过程控制优化工艺与技术
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陈 宇 (1984—),女,高级工程师,从事钢铁烧结与球团炼铁环保工艺研究和工程设计工作。

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TF046.4

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湖南省科技创新计划资助项目 (2020GK4055);国家重点研发计划资助项目 (2023YFC3707000)


CO process control optimization technology and technique based on gas circulation sintering
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    摘要:

    烟气循环烧结工艺具备节能减排功效,符合绿色低碳转型高质量发展要求。受限于影响因素多,有些烟气循环烧结生产过程依然存在烧结矿产量降低的实际问题,同时烟气中 CO 排放情况值得关注。本文通过研究循环烟气的含氧量、温度、含水量等因素对两率实际变化对烧结指标及 CO 平均质量浓度的影响,获得适宜的工艺参数,并提出行之有效的烟气循环烧结工艺优化措施。研究结果表明:在高温、含水状态下,对循环烟气进行全氧富氧或中前部稀氧模式(21%~23%)有利于提升烧结矿产量、质量与抑制 CO 生成,适宜的 O2 体积分数应不低于 20%,同时适宜的烟气温度不宜高于 180~200 ℃,水分体积分数应低于 5%;当 O2 体积分数由 17% 升至 21% 时,CO 平均质量浓度可降低 10%;针对宝山基地二烧焙烟气管道环工段,提出烟气参数优化与烟气混合优化两项优化措施,精准控制富相烟气 O2 体积分数约为 20%,烟气温度约 160 ℃,含水量约为 1%,从而实现现场烧结产能提升,突破烟气循环烧结技术瓶颈。

    Abstract:

    The gas circulation sintering process has the effect of energy saving and emission reduction, and meets the requirements of green, low-carbon transformation and high-quality development. Due to many influencing factors, some gas circulation sintering production processes still have the actual problem of reduced sinter output. At the same time, the CO emission in the gas deserves attention. The coexistence of multiple factors such as oxygen content, temperature, moisture content of circulating gas and the influence of single factor change on sintering indicators and average CO concentration are researched, suitable process parameters are obtained, and effective measures are proposed to optimize the gas circulating sintering process. The results show that: under the condition of high temperature and moisture content of circulating gas, the whole process of oxygen enrichment or mid-front step oxygen enrichment (21%-23%) of the circulating gas is beneficial to improve the sinter production capacity and inhibit the generation of CO. The appropriate O2 volume fraction should not be less than 20%, while the appropriate gas temperature should not be higher than 180-200 °C, and the moisture volume fraction should be less than 5%; When the O2 volume fraction increases from 17% to 21%, the average CO concentration can be reduced by 10%; For the second sintering gas circulation process in the Baoshan base, two optimization measures are proposed: circulation mode optimization and gas temperature optimization. The circulating flue gas O2 volume fraction, flue gas temperature and moisture content are accurately controlled to about 20%, 160 °C and 1%, respectively, so as to increase the sinter production capacity and break through the technical bottleneck of gas circulation sintering technology.

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陈 宇,刘 臣,王兆才,李亚飞.基于烟气循环烧结的 CO 过程控制优化工艺与技术[J].烧结球团,2024,(6):129-136

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  • 最后修改日期:2024-10-16
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  • 在线发布日期: 2026-08-28
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