富氧烧结点火气体混合器结构的数值模拟及参数优化
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王水根 (1980—),男,工程师,从事冶金设备、工程建设及节能减排方面的研究工作。

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TF046.4;TP391.9

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中冶集团“181 计划”资助项目(ZYKC-CT-2021)


Numerical simulation and parameter optimization on structure of gas mixers with oxygen‑enriched sintering ignition
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    摘要:

    富氧烧结点火气体混合器对氧气与空气的混合程度直接影响点火效果,最终影响点火工序的节能降耗。针对烧结富氧点火时空气管道与氧气管道压力和流量差别大,混匀难度高,导致混合气进入燃烧器前空气与氧气混合不均匀、点火效果受影响的问题,本文采用 CFD(计算流体力学)数值模拟的方法,比较不同空气、氧气组织方式的混匀效果,开发针对烧结富氧点火用空气与氧气高效混合器,并对混合器的喷吹流速、钝体间距和钝体形状等关键设计参数进行模拟研究。结果表明:针对富氧点火特殊应用场景,带钝体扰流的空气与氧气逆流混合器是实现 O2 与助燃空气快速混匀的最优方案;对于带钝体扰流的空气与氧气逆流混合器,采用前尖后圆的钝体形状、减小钝体间距以及增大氧气流速可有效提高空气与氧气混合效果。现场应用表明,当钝体形状为前尖后圆、空气流速为 30 m/s、钝体间距为 10 mm 时,所开发的基于钝体扰流的气体混合器的空气与氧气混匀效率达到 99.5%。本文研究成果可为提高富氧点火效果提供理论和实践指导。

    Abstract:

    The gas mixer with oxygen-enriched sintering ignition directly affects the ignition effect to the mixing degree of oxygen and air, and ultimately affects the energy saving and consumption reduction of the ignition process. In order to solve the problems that the pressure and flow of the air pipeline and the oxygen pipeline for sintering oxygen-enriched ignition are very different, and the mixing difficulty is high, resulting in the uneven mixing of air and oxygen before the gas mixture enters the burner, and the ignition effect is affected, the method of CFD (computational fluid dynamics) numerical simulation is used to compare the mixing effect of different air and oxygen organizational programs, a high-efficiency mixer of air and oxygen for sintering oxygen-enriched ignition is developed, and the key design parameters of the mixer, such as the injection flow rate, blunt body spacing and blunt body shape are simulated and researched. The results show that, for the special application scenario of oxygen-enriched ignition, the air and oxygen counterflow mixer with blunt body turbulence is the best solution to achieve rapid mixing of O2 and combustion air. For air-oxygen counterflow mixers with blunt body turbulence, the blunt body shape with a sharp front and a round back, reducing the blunt body spacing and increasing the oxygen flow rate, can effectively improve the oxygen-enriched mixing effect. The field application shows that, the mixing efficiency of the air and oxygen of the developed gas mixer based on blunt turbulence reaches 99.5%, when the shape of the blunt body is sharp front and round back, the oxygen flow velocity is 30 m/s, and the blunt body spacing is 10 mm. The results can provide theoretical and practical guidance for improving the effect of oxygen-enriched ignition.

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王水根,周浩宇,刘 前.富氧烧结点火气体混合器结构的数值模拟及参数优化[J].烧结球团,2024,(5):117-123

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  • 在线发布日期: 2026-08-27
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