高硅铁精矿碱性球团性能优化试验
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张耀斌 (1972—),男,工程师,从事冶金矿山采、选、冶工艺技术研究与管理工作。

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TF046.6

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山西省科技重大专项计划资助项目 (20191101002)


Performance optimization test of alkaline pellets of high silica concentrate
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    摘要:

    碱性球团的应用可提高球团矿入炉比例,能有效降低渣比、能源消耗,提高高炉利用系数、减少碳排放。本文通过研究碱度对高硅铁精矿球团制备的影响,明确采用链箅机 — 回转窑法生产高硅铁精矿碱性球团的最优工艺参数。试验结果表明:石灰石的成球性指数高于铁精矿;石灰石在生球内部均匀分布,无明显偏析现象;提高球团碱度后,生球的性能变化不大。提高预热温度能增大球团抗压强度;随着焙烧温度的提高,不同碱度焙烧球的抗压强度有所增大,且在各个焙烧温度点,基本呈现碱度越高,球团抗压强度越大的规律。在焙烧温度为 1 230 ℃,焙烧时间为 10 min 时,各碱度焙烧球抗压强度均能达到 3 000 N/P。在低碱度球团中,熔剂与铁精矿反应生成硅酸盐或钙铁硅酸盐矿物;在高碱度球团中,黏结相矿物转变为以铁酸钙为主。球团的还原膨胀率随着碱度的提高呈先升高后下降的趋势。当碱度为 0.8 时,球团还原膨胀率最大,超过了 20%;当碱度大于 1.0 时,球团还原膨胀率低于 10%。

    Abstract:

    The application of alkaline pellets can increase the proportion of pellets into the furnace,effectively reduce the slag ratio and energy consumption,improve the utilization coefficient of the blast furnace,and reduce carbon emissions. The effect of alkalinity on the preparation of high silica concentrate pellets is studied,and the optimal process parameters for the production of high silica concentrate alkaline pellets by chain grate-kiln method are clarified. The results show that the spherical index of limestone is higher than that of iron concentrate. The limestone is evenly distributed in the fresh pellet without obvious segregation. After the alkalinity of the pellets is increased,there is not much change in performance of the fresh pellet. Increasing the preheating temperature can increase the compressive strength of the pellets. With the increase of roasting temperature,the compressive strength of the roasted pellets with different alkalinity increases,and the higher the alkalinity,the greater the compressive strength of the pellets at each roasting temperature point. When the roasting temperature is 1 230 ℃ and the roasting time is 10 min,the compressive strength of each alkalinity roasted pellets can reach 3 000 N/P. In low-alkalinity pellets,the flux reacts with iron ore concentrate to form silicate or calcium-iron silicate minerals;In high-alkalinity pellets,the binder phase minerals are converted to calcium ferrite. The reductive expansion rate of pellets increases first and then decreases with the increase of alkalinity. When the alkalinity is 0.8,the reduction expansion rate of pellets is the largest,exceeding 20%. When the alkalinity is greater than 1.0,the reductive expansion rate of pellets is less than 10%.

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张耀斌,王 磊,王 帅,范建军,李泽岩,郭宇峰.高硅铁精矿碱性球团性能优化试验[J].烧结球团,2024,(5):31-38

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  • 最后修改日期:2023-11-07
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  • 在线发布日期: 2026-08-27
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