铁前混配矿技术现状及发展方向
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白永强 (1982—),男,正高级工程师,从事烧结、球团、炼铁工艺技术和优化配矿等方面的研究工作。

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Technology status and development direction of pre-iron ore proportioning technology
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    摘要:

    我国钢铁生产以 “高炉 — 转炉” 长流程为主,其中,铁前工序是铁素物质流、碳素能源流转换的核心环节,其生产成本占全流程 75% 以上,能源消耗约占 90%,碳排放量占吨钢总排放量的 95%,是影响钢铁行业高质量发展的关键工序。值得重视的是,原料质量对整个炼铁工序的稳定顺行、碳排放、能源消耗和生产成本均有重要影响。当烧结矿 FeO 质量分数下降 1%,焦比将下降 1.0%~1.5%,产量将提高 1.0%~1.5%;当低温还原粉化率升高 10%,焦比将升高 1.5%,产量将降低 3%;当 TFe 质量分数波动由 ±1% 降低至 ±0.5%,焦比将降低 1%,产量将提高 2%。因此,国内领先钢铁企业均重视铁前配矿和混匀,建立了基于线性规划算法、遗传算法、模糊神经网络、自适应进化算法等的配矿模型,采取矿山混合、港口粗混、平铺直取混、“配矿槽 + 强混” 精混等不同形式的混匀方式,在铁矿种类繁多和总量偏紧的情况下,提高资源利用效率。此外,针对全球钢铁行业绿色低碳发展与优质铁矿资源日益减少的矛盾,需进一步加强配矿技术创新,优化铁矿资源配置,助力钢铁行业实现低碳高质量发展。

    Abstract:

    Iron and steel production is dominated by the long process of "blast furnace-converter" in China,in which the pre-iron process is the core link of conversion between ferrite material flow and carbon energy flow,and its production cost accounts for more than 75% of the whole process, energy consumption accounts for about 90%, and carbon emissions account for 95% of the total emissions per ton of steel, which is a key process affecting the high-quality development of the steel industry. It is worth noting that the quality of raw materials has an important impact on the stability of the entire ironmaking process, carbon emissions, energy consumption and production costs, when the FeO mass fraction of sinter decreases by 1%, the coke ratio will decrease by 1.0%~1.5%, and the output will increase by 1.0%~1.5% ;when the pulverization rate of low-temperature reduction increases by 10%, the coke ratio will increase by 1.5% and the yield will decrease by 3% ;when the fluctuation of TFe mass fraction decreases from ±1% to ±0.5%,the coke ratio will decrease by 1% and the yield will increase by 2%. Therefore, all leading domestic iron and steel enterprises attach their great importance to the pre-iron ore proportioning and mixing, have established a ore proportioning model based on linear programming algorithm,genetic algorithm,fuzzy neural network,adaptive evolution algorithm,etc.,and adopt different forms of mixing methods such as mine mixing, port coarse mixing, fine mixing between tiling and direct extraction, and "ore proportioning tank + strong mixing" fine mixing, so as to improve resource utilization efficiency in the case of a wide variety of iron ores and tight total amount. In addition, in view of the contradiction between the green and low-carbon development of the global steel industry and the decreasing high-quality iron ore resources, it is necessary to further strengthen the technological innovation of ore proportioning, optimize the allocation of iron ore resources, and help the steel industry achieve low-carbon and high-quality development.

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白永强,郭晓霜,张庆东.铁前混配矿技术现状及发展方向[J].烧结球团,2024,(5):1-8

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