500 m2 烧结机强化混匀技术研究与应用
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刘周利 (1984—),男,硕士,高级工程师,从事烧结工艺研究及管理工作。

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TF046.4

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Research and application of enhanced mixing technology of 500 m2 sintering machine
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    摘要:

    针对实际生产中,当混合机充满率无法达到设计计算水平以及混合料中配加粉状物料时而导致的混合制粒效果不理想,烧结矿转鼓指数较差的问题,在吨矿500m2烧结机工艺配加20%FMG粉矿的条件下,结合弗劳德准数计算,对烧结制粒系统系工艺进行了研究。结果表明,当一次混合机的设计转速低于合理转速(6.94r/min)时,烧结造球系统混合制粒效果较差,通过采取将一次混合机加水比例由80%降低至75%并且在延长加水点至3m的技术措施,增强了一次混合机会合的混匀与水分,使混合料制粒系数从39.12%提高至48.98%,解决了在20%的FMG矿配下工艺出现的烧结混合料制粒差、制粒效果差的问题,消除了烧结矿断面不均与现象,最终使得烧结矿转鼓指数由76.14%提高至78.44%。

    Abstract:

    In view of the problems, that is, unsatisfactory mixing & granulation effect and poor sinter drum index caused by the mixing rate of the mixer cannot reach the design level and the difficult granulation materials are mixed in the compound in actual production, under the condition of adding 20% FMG fine ore to the 500 m2 sintering machine process, combined with the Frouder criterion calculation, the process of the sintering machine compound system is studied. The results show that, when the design speed of the primary mixer is lower than the reasonable speed of 6.94 r/min, the mixing and granulating effect of the sintering compound system is poor. By taking such technical measures to reduce the proportion of water added to the primary mixer from 80% to 75%, and the position where it added water is extended by three meters from the original position, the mixing and water potential of primary mixture are promoted, so as to enhance the granulation coefficient of the compound is increased from 39.12% to 48.98%, the problems of bonding and agglomeration of the sintering compound and poor granulation effect are resolved after adding 20% FMG fines, the uneven cross-section of the sinter is eliminated, and the sinter drum index is increased from 76.14% to 78.44% finally.

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刘周利,张 娜,梁海全,何晓义,张国成.500 m2 烧结机强化混匀技术研究与应用[J].烧结球团,2024,(3):33-39

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  • 在线发布日期: 2026-08-25
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