预造球强化难制粒精矿烧结工艺
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杨永斌 (1969—),男,教授,从事钢铁冶金、湿法冶金、资源综合利用方面的研究。

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TF046.6

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湖南省自然科学基金资助项目 (2021JJ40776)


Process of pre‑pelletizing strengthened sintering of refractory concentrates
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    摘要:

    随着进口铁矿石价格的增长,充分利用廉价的难选铁矿产资源成为钢铁企业降本增效的关键。本文针对难磨粒铁矿在制备球团用铁粉的问题,在复合磁化焙烧的基础上开发了选烧新工艺。正交探索提高了精矿铁品位和回收率,有效改善了精矿粒度与烧结化性能。研究表明,在焙烧温度为850 ℃、焙烧时间为360 min时,采用还原焙烧可以使全铁精矿平均粒度提高1.53 mm,透气性指数提高0.17。在此基础上,垂直烧结速度达13.97 mm/min,利用系数达到0.815 t/(m2·h),转鼓强度提高3.39%。预烧结过程中,由于生料粒级的分布,含铁制粒核的吸附性能得到优化,母液形成得到提高,形成大量的气柱状裂纹。含铁制粒核与粘结剂夹层因固相晶格点阵相同结合时存在,铁酸钙与氧化钙相互交叉,形成硅酸盐-大气等的成矿结构,具有更好的成矿强度和聚集性能。

    Abstract:

    With the increase of imported iron ore prices, making full use of cheap refractory iron ore resources has become the key for iron and steel enterprises to reduce costs and increase efficiency. Aiming at the problem of low utilization rate of refractory concentrates in sintering, a pre-pelletizing process based on composite agglomeration process is developed, which significantly increases the dosage of refractory concentrates and effectively improves the pelletizing effect and sintering output and quality index. The results show that, when the proportion of refractory concentrates reaches 36%, the average particle size of quasi-particles can be increased by 1.53 mm and the permeability index can be increased by 0.17 to pre-pelletizing and pelletizing. On this basis, the vertical sintering speed is increased by 13.97 mm/min, the utilization coefficient reaches 0.815 t/(m2·h), and the drum strength is increased by 3.39%. In the pre-pelletizing process, due to the separation of refractory concentrates, the granulation performance of conventional pelletizing material grain is optimized, the local alkalinity is improved, and a large number of needle-like calcium ferrite is formed. At the junction of conventional agglomeration and pellets material, solid-phase consolidation and liquid-phase consolidation exist at the same time, and calcium ferrite and iron oxides are intertwined to form a finished ore structure with pellet embedded distribution, which has good mineralization effect and strength performance.

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杨永斌,唐培垚,王 林,钟 强,李 骞,姜 涛.预造球强化难制粒精矿烧结工艺[J].烧结球团,2024,(3):25-32

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  • 在线发布日期: 2026-08-25
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