带式焙烧机工艺高硅镁质熔剂性球团制备特性
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曹鹏飞(1979—),男,高级工程师,从事球团工艺与设备方面的开发与应用。

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TF046.6

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国家自然科学基金资助项目(52004339);中国宝武低碳冶金创新基金资助项目(BWLGF202216)


Preparation characteristics of high silica magnesium-bearing fluxed pellets based on straight grate process
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    摘要:

    本文以高品位磁铁矿粉(O矿)、高镁磁铁矿精矿(K矿)和高硅赤铁精矿(Y矿)为原料,根据某钢厂现场原料配比 40% O矿 + 20% K矿 + 40% Y矿,在实验室开展模拟带式焙烧机工艺的高硅镁质熔剂性球团制备特性研究,揭示了二元碱度(CaO/SiO2,为 0.5 ~ 0.9)对球团焙烧特性、成品球团冶金性能(还原度 RI、还原膨胀指数 RSI 和始态低温还原粉化指数 LTD+3.15mm)和矿物组成的影响规律。结果表明:提高球团碱度有利于改善球团焙烧和冶金性能,在 0.5 ~ 0.9 的碱度范围内,球团的还原度 ≥ 65.38%,还原膨胀指数 15%,始态低温还原粉化性能优良(≤ 98.88%)。矿物分析结果表明,所制备高硅镁质熔剂性球团的固结形式主要为 Fe2O3 再结晶,随着碱度利于形成更多液相从而促进固结,降低球团孔隙率,从而生产出性能良好的成品球团。本研究将为工业生产实践提供有力支撑和重要借鉴。

    Abstract:

    The present work adopts high grade magnetite concentrate (O ore), high magnesium magnetite concentrate (K ore) and high silicon hematite fines (Y ore) as raw materials to investigate the preparation characteristics of high silica Mg-bearing fluxed pellet at laboratory scale based on straight grate process in terms of a typical industrial pellet blend consisting of 40% O, 20% K and 40% Ore. The effects of binary basicity [w(CaO)/w(SiO2), 0.5-0.9] on pellet roasting characteristics, metallurgical properties (reduction index RI, reduction swelling index RSI and dynamic low temperature reduction disintegration index LTD+3.15mm) and mineralogy characteristics of the resultant fired pellets were researched. The results show, increasing pellet basicity is capable of improving the reducibility of fired pellets with high RI of more than 65.38%, low RSI of lower than 15%, and excellent LTD+3.15mm of more than 98.88%. The mineralogical analysis of the fired pellets revealed that the consolidation form of pellets mainly relies on Fe2O3 recrystallization while an increase in pellet basicity is conducive to the formation of more liquid phase to promote consolidation and a decrease in the porosity of pellets. Hence, the finished pellets with good performance can be obtained. The experimental results will provide strong support and important reference for industrial production practice.

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曹鹏飞,张 倩,潘 建,杨聪聪,徐梦杰.带式焙烧机工艺高硅镁质熔剂性球团制备特性[J].烧结球团,2024,(2):38-46

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  • 最后修改日期:2024-01-22
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  • 在线发布日期: 2026-08-24
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