基于 Unet 网络的烧结混合料粒度检测模型
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刘 颂(1990—),男,博士,讲师,从事铁前大数据分析、冶金智能化等方面的研究。

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TF046.4

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唐山市应用基础研究科技计划资助项目(21130233C);唐山市人才资助项目(R202202007)


Particle size detection model of sintering compound based on Unet network
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    摘要:

    目前烧结生产中混合料粒度主要通过人工检测方法获取,该操作方式不连续,且准确度有待提高,难以确定粒度分布与烧结生产参数之间的定量关系。因此,本文提出一种烧结混合料粒度检测模型,该模型采用 CCD 工业相机和工业光源作为混合料图像的主要采集设备;在图像预处理过程中,使用加权平均法均用于图像的灰度化处理;在粒度检测模型构建中,应用 Unet 网络对烧结混合料图像进行分割处理。结果表明:工业光源的使用提高了采集时的亮度,也能在很大程度上降低外界光线的影响,确保烧结混合料图像的稳定性;图像预处理有助于分辨烧结混合料的颗粒特征,在此基础上,使用中值滤波和直方图均衡化更能表征出图像中混合料颗粒的边缘,并将颗粒内部特征模糊化,对噪声及其余不利因素有很好的去除效果;训练好的 Unet 网络分割模型对烧结混合料的分割准确率达到 91%以上,分割精度误差低于 9%,对混合料粒径的分割效果较好。该模型的应用可有效地生产提供实时、准确的粒度分布数据,并助于提高烧结混合料粒度检测效率,帮助企业提升经济效益和社会效益。

    Abstract:

    At present, the particle size of compound in sintering production is mainly obtained by manual inspection, this operation mode is not continuous and accuracy needs to be improved, and it is difficult to determine the quantitative relationship between the particle size distribution and the sintering production parameters. Therefore, a particle size detection model of sintering compound is proposed, which adopts CCD industrial camera and industrial light source as the main acquisition equipment of sintering compound image; in the image pre-processing process, the weighted average method is used for the graying of the image; in the construction of the particle size detection model, the Unet network is applied to the segmentation of the sintering compound image. The results show that the use of industrial light source can improve the brightness when collecting, and also reduce the influence of external light to the greatest extent out, so as to ensure the stability of sintering compound image. Image preprocessing is helpful to distinguish the particle characteristics of sintering compound. On this basis, median filtering and histogram equalization are more suitable to characterize the edges of sintering compound particles in the image and blur the internal characteristics of particles, which have a good effect on removing noise and other unfavorable factors. The trained Unet network segmentation model for sintering compound has segmentation accuracy of more than 91% and segmentation accuracy error of less than 9%, which has a good segmentation effect on the compound image. The application of this model can provide timely and accurate particle size distribution data for sintering production, help improve the efficiency of particle size detection of sintering compound, and help enterprises improve economic and social benefits.

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引用本文

刘 颂,张 振,赵 军,张炯明,张琳琛,刘小杰,李福民,吕 庆.基于 Unet 网络的烧结混合料粒度检测模型[J].烧结球团,2024,(2):8-16

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  • 最后修改日期:2023-01-19
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  • 在线发布日期: 2026-08-24
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