杨迪矿替代巴西矿对烧结过程的影响机理
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雷仕江(1975—),男,高级工程师,从事烧结工艺技术管理方面的工作。

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TF046.4

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湖南省自然科学基金资助项目(2021JJ40719);国家自然科学基金资助项目(52274286)


Influence mechanism of Yandicoogina substitution of Brazilian ore on sintering process
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    摘要:

    杨迪矿和巴西矿为国内钢铁企业大规模使用的进口矿种。为降低铁前生产成本,在烧结生产中提高廉价的杨迪矿配比已成为各大钢铁企业关注的焦点。本文基于某钢铁公司的原料条件,通过烧结杯试验系统研究杨迪矿替代巴西矿对混匀料性质和烧结过程产、质量指标的影响。结果表明:杨迪矿替代巴西矿后,烧结混合料的平均粒度减小,透气性略微有所降低,该矿替代巴西矿烧结的最佳配比为 23.81%,所得烧结矿的成品率为 72.03%,转鼓强度为 67.07%,固体燃料消耗为 69.56 kg/t;相较于基准配矿方案,转鼓强度和成品率分别提高 3.31% 和 0.40%。烧结矿微观结构和物相分析显示:适当的杨迪矿替代比(≤23.81%)会改善黏结相混入烧结矿孔隙中与铁矿颗粒的胶结状态,提高烧结矿强度;过高的替代比(>23.81%),会使得混合料中黏附粉的含量减少、料层温度降低,导致黏结相含量不足,烧结矿强度下降。

    Abstract:

    Yandicoogina and Brazilian ore are imported minerals used on a large scale by domestic iron and steel enterprises. In order to reduce the production cost before iron, increasing the proportion of cheap Yandicoogina in sintering production has become the focus of attention of major iron and steel enterprises. Based on the raw material conditions of an iron and steel company, the effect of Yandicoogina substitution of Brazilian ore on mixture properties and yield and quality indexes of sintering process is studied by sinter pot test system. The results show that after the replacement of Brazilian ore by Yandicoogina, the medium grain size of the sintered mixture decreases and the air permeability index decreases slightly, and the best proportion of the ore to replace the sintering of Brazilian ore is 23.81%, the yield of the resulting sinter is 72.03%, the drum strength is 67.07%, and the solid fuel consumption is 69.56 kg/t. Compared with the benchmark ore blending scheme, the drum strength and yield are increased by 3.31% and 0.40%, respectively. The microstructure and phase analysis of sinter show that the appropriate substitution of Yandicoogina (≤23.81%) will improve the cementation state of iron ore particles in the pores of sinter introduced by the binder phase and increase the strength of sinter. An excessively high substitution ratio (>23.81%) will reduce the content of adhesive powder in the mixture and the temperature of the bed material, resulting in insufficient binder content and a decrease in sinter strength.

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雷仕江,杜 东,蔡 源,聂 礼,郝好稳,高德喜,易凌云,李光辉.杨迪矿替代巴西矿对烧结过程的影响机理[J].烧结球团,2024,(2):1-7

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  • 最后修改日期:2022-12-28
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  • 在线发布日期: 2026-08-24
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