基于 YOLOv3 的袋式除尘器滤袋破损自动检测方法
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李旭东(1995—),男,工程师,从事人工智能、模式识别、机器视觉等方面的研究工作。

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X701.2; TP181

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国家重点研发计划资助项目(2022YFB3304700)


Automatic detection method on filter bag damage of bag filter based on YOLOv3
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    摘要:

    干式除尘装置中袋式除尘器的滤袋在长时间使用后会出现破损,造成能源消耗增加、除尘效率降低、污染环境等严重问题。为此,本文采用在除尘室安装监控摄像头检测泄露烟尘,并基于 YOLOv3 算法检测出口烟道的泄漏情况。以烧结球团除尘器①根据某除尘室火检尺寸设计安装防尘摄像装置实时采集不同洞口烟雾泄漏的视频数据;②使用软件标注这些泄漏图像数据;③搭建 Darknet 深度学习框架,采用 YOLOv3 算法对图像数据进行训练,并依据模型计算结果识别破损情况。结果表明:模型对于批量图像的识别准确率达到 91%以上,对于连续视频的识别准确率可达 95.65%。本系统可以减少除尘操作运行中的人工检测,降低工厂人力资源成本和人工劳动强度,可以提高生产中的安全监测和防损能力,可以为工厂的生产安全及定期维护提供技术指导,也为全厂智能化生产提供了有效的方案。

    Abstract:

    The filter bag of the bag filter in the dry dust removal device will be damaged after long-term use, resulting in serious problems such as increased energy consumption, reduced dust removal efficiency, and environmental pollution. Therefore, a dust and smoke detection webcam is built at the dust removal chamber, and the leakage of smoke at the hole is detected based on the YOLOv3 algorithm. The test and detection steps are as follows: 1) According to the size of the real dust removal chamber, the smoke leakage laboratory platform at the hole of the bag filter is designed, and the image data of smoke leakage at different holes are collected; 2) A software is used to label these image data; 3) The Darknet deep learning framework is built, the YOLOv3 algorithm is used to train the image data, and the broken bag condition is identified according to the calculation results of the model. The results show that the recognition accuracy of the model can reach more than 91% for batch images and 95.56% for continuous videos. The system in this paper can reduce the manual detection in the operation of the dust collector, reduce the cost of human resources and the labor intensity of workers, avoid potential safety hazards and losses in production, provide technical guidance for the production safety and regular maintenance of the factory, and also provide effective solutions for the intelligent production of the whole plant.

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李旭东,廖婷婷,乐文毅,曾小信,陈思墨,李宗平.基于 YOLOv3 的袋式除尘器滤袋破损自动检测方法[J].烧结球团,2024,(1):99-105

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  • 最后修改日期:2022-12-02
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  • 在线发布日期: 2026-08-20
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