烧结点火工艺数值模拟优化和工业试验
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田祥正 (1999—),男,硕士研究生,从事铁矿烧结节能降耗方面的研究。

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TF046.4

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国家自然科学基金资助项目 (U1960205)


Numerical simulation optimization and industrial test of sintering ignition process
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    摘要:

    为提高表层烧结矿质量,改善烧结过程,降低点火能耗,本文通过数值模拟和工业试验相结合的方法,优化烧结点工艺。采用 Fluent 软件模拟烧结点火过程,探究不同预热温度的高炉煤气和助燃空气以及不同含氧量助燃空气对点火温度的影响规律;并基于数值模拟结果,分别开展针对双预热温度、富氧浓度、低负压点火的烧结工业试验。结果表明:实施双预热点火后,当预热温度为 240 ℃时,点火温度提高到 1 192 ℃,烧结矿转鼓强度提升到 76.60%,成品率提高到 84.44%;实施富氧点火后,当助燃空气中含氧量提升到 25% 时,点火温度提高 140 ℃,煤气单耗降低 1.25 m3/t,烟气量降低 2 882 m3/h,转鼓强度提高到 78.44%,返矿率降低到 14.21%;实施低负压点火后,当点火负压为 8.25 kPa 时,点火煤气单耗下降 1.07 m3/t,转鼓强度提高 1.16%,返矿率降低 3.72%。

    Abstract:

    In order to improve the sinter quality at surface layer,improve the sintering process and reduce the ignition energy consumption, the sintering ignition process is optimized by combining numerical simulation and industrial test. Fluent software is used to simulate the sintering ignition process, and the influence rule of blast furnace gas and combustion air with different preheating temperatures and combustion air with different oxygen content on the ignition temperature is explored. Based on the numerical simulation results,the industrial tests of sintering are carried out for double preheating temperature,oxygen-rich concentration and low negative pressure ignition. The results show that when the preheating temperature is 240 ℃ after the implementation of the double preheating ignition,the ignition temperature is increased to 1 192 ℃,the strength of the sinter drum is increased to 76.60%,and the yield is increased to 84.44%. When the oxygen content in the combustion air is increased to 25% after the implementation of oxygen-rich ignition,the ignition temperature is increased by 140 ℃,the unit gas consumption is reduced by 1.25 m3/t,the flue gas volume is reduced by 2 882 m3/h,the drum strength is increased to 78.44%,and the ore return ratio is reduced to 14.21%. When the ignition negative pressure is 8.25 kPa after the implementation of low negative pressure ignition,the unit consumption of ignition gas is decreased by 1.07 m3/t,the drum strength is increased by 1.16%,and the ore return rate is decreased by 3.72%.

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田祥正,王延江,佘雪峰,李晓海,王俊杰,王静松.烧结点火工艺数值模拟优化和工业试验[J].烧结球团,2024,(1):48-55

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  • 最后修改日期:2023-01-04
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  • 在线发布日期: 2026-08-20
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