基于 DNN 的烧结终点预报及智能调节系统开发
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田曾超(1999—),男,硕士研究生,从事炼铁新技术方面的研究。

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TF046.4;TF52;TP273

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国家自然科学基金资助项目(51974154;51874171;51604148)


Development of DNN - based sintering endpoint prediction and intelligent adjustment system
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    摘要:

    烧结工序作为传统长流程钢铁生产过程中的重要环节之一,其烧结矿产、质量直接影响炼铁生产的效益,而烧结终点作为检测烧结生产状态的重要指标,对其进行准确预报将对生产产生有效的推动作用。设计了基于 Python 语言的深度神经网络(DNN)预报模型,将训练好的模型应用于烧结终点预报,建立最终模型的均方差损失达到了 0.375,精确度高,可满足现场要求。同时,从影响烧结终点的重要参数出发,构建烧结终点模糊控制器调节烧结终点,并构建点火温度智能化调节模型、混合水分优化模型和烧结矿化学成分区间优化控制方式来辅助调节烧结终点。最终使用 Python 语言完成烧结终点预报及操作指导系统的开发工作,实现了烧结终点的准确预报与烧结终点异常后的全方位、多角度智能化处理,构建了在线监测、终点预报、终点预报模型优化、异常报警、异常处理于一体的智能控制系统,为烧结生产人员实现烧结终点全流程优化提供有利指导。

    Abstract:

    As one of the important links during the traditional long - process iron and steel production, sintering mineral and quality directly affect the efficiency of ironmaking production, and the sintering endpoint is taken as an important indicator to detect the production status of sintering, which will have an effective role in promoting production and accurate prediction. A deep neural network (DNN) prediction model based on Python language is designed, and the trained model is applied to the sintering endpoint prediction, and the mean square deviation loss of the final model reaches 0.375, which is highly accurate and can meet the field requirements. At the same time, starting from the important parameters affecting the sintering endpoint, a fuzzy controller at the sintering endpoint is constructed to adjust the sintering endpoint, and an intelligent adjustment model for ignition temperature, an optimization model for mixed moisture and an interval optimization control method for chemical composition of sinter are constructed to assist in adjusting the sintering endpoint. Finally, the development of the sintering endpoint prediction and operation guidance system is completed in Python language, the accurate prediction of the sintering endpoint and the all - round and multi - angle intelligent processing after the sintering endpoint anomaly are realized, and an intelligent control system integrating online monitoring, endpoint prediction, endpoint prediction model optimization, abnormal alarm and exception handling into one is constructed, which provides a favorable guidance for sintering production personnel to realize the optimization of the whole process of sintering endpoint.

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田曾超,湛文龙,康靖雅,王 川,韩 啸,何志军.基于 DNN 的烧结终点预报及智能调节系统开发[J].烧结球团,2023,48(6):101-108

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  • 最后修改日期:2023-10-17
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  • 在线发布日期: 2026-09-01
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