多效耦合智能皮带清洁机设计与试验研究
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谭潇玲(1996一),女,工程师,从事钢铁冶金装备研发方面的工作。

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TF046.4

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湖南省科技成果转化及产业化计划资助项目(2020GK4055)


Design and experimental research on multi-effects coupled intelligent cleaning machine for belts
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    摘要:

    为了彻底解决皮带运输机使用过程中的粘料和落料问题, 文章通过深入分析皮带粘料的成因和特点, 研究出由“辊刷-剥离鞭-高压气刀”组成的多级耦合皮带清除技术, 并开发了包含清洁系统、散料回收系统、智能控制系统的多效耦合智能皮带清洁机。基于仿真和试验研究的方法, 验证了高压气刀装置对浆状层的清除效果, 明确了当入口压强大于 0.7 MPa、喷射距离为 5 ~ 10 mm、喷射角度为 70°、喷孔间距为 4.5 mm、高压气刀采用双排错列布置时, 在工程运行过程中粘料皮带表面能够获得较好的清除效果。目前, 多效耦合智能皮带清洁机已在工程现场运行 1 年以上, 可实现皮带粘料的脱除率 90% 以上, 同时可实现长期有效防粘除粘、清扫回收一体化以及清理过程的无人化。

    Abstract:

    In order to completely solve the problem of material clinging and blanking during the use of belt conveyor, through in-depth analysis on the causes and characteristics of materials clinging to belt, a multi-effects coupled removal technology for belts is researched, which is composed of "roller brush-peeling whip-high-pressure air knife", and a multi-effects coupled intelligent cleaning machine for belts is developed, including cleaning system, bulk cargo recovery system and intelligent control system. Based on the simulation and experimental research method, the removal effect of the high-pressure air knife device on the slurry layer is verified, and it is made clear that when the inlet pressure is greater than 0.7 MPa, the spray distance is 5~10 mm, the spray angle is 70°, the nozzle spacing is 4.5 mm, and the high-pressure air knife adopts double-row staggered arrangement, the surface of the belt which has clinging materials on it can obtain a better removal effect during the engineering operation. At present, the multi-effects coupled intelligent cleaning machine for belts has been running on the engineering site for more than 1 year, which can realize the removal rate of clinging materials of more than 90%, and can realize long-term effective anti-sticking and debonding, cleaning and recycling integration and unmanned cleaning process at the same time.

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谭潇玲,刘克俭,温荣耀,张 震.多效耦合智能皮带清洁机设计与试验研究[J].烧结球团,2023,48(5):59-66

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  • 最后修改日期:2022-11-22
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  • 在线发布日期: 2026-10-18
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