烧结主排气管落地布置方案设计与优化
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杨正伟(1982—),男,高级工程师,从事烧结球团节能减排工艺研究与设计工作。

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TF046.4

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湖南省科技成果转化及产业化计划资助项目(2020GK4055)


Design and optimization of layout schemes for main exhaust pipe floor in sintering
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    摘要:

    烧结主抽风系统是烧结工程的核心系统之一。为实现烧结烟气的粗除尘,烧结工程设计需在主排气管下部布置灰箱、双层卸灰阀及粗颗粒粉尘输送皮带等设备,导致烧结厂房整体高度大幅增加,进而增加工程投资。本文从厂房设计角度出发,提出主排气管落地布置的新方案,并讨论新方案对烧结系统设计、工程投资及产量的影响,对烧结工程优化设计有指导意义。结果表明:将主排气管置于地面,在排气管内设置埋刮板输送机,调整烧结卸载矿斗和环冷机给料溜槽的高度,可在满足除尘工艺需求的同时将厂房高度整体降低约 7 m。落地的排气管采用钢筋混凝土结构取代钢结构后,节省钢筋砼量约为 24.6%,取消主排气管下部的灰箱及双层卸灰阀后,烧结系统漏风率降低 3.5%,产量提高约 5.4%。新方案的实施可大幅降低工程的投资费用和后期运行费用。

    Abstract:

    The main sintering exhausting system is one of the core systems of the sintering process. In order to realize the coarse dust removal of sintering flue gas, the sintering engineering design needs to arrange ash box, double-layer ash discharge valve and coarse dust conveyor belt and other equipment in the lower part of the main exhaust pipe, resulting in a significant increase in the overall height of the sintering plant, thereby increasing the engineering investment. From the perspective of plant design, a new scheme for the landing layout of the main exhaust pipe is proposed, and the impact of the new scheme on the design, engineering investment and output of the sintering system is discussed, which has guiding significance for the optimization design of sintering engineering. The results show that, by placing the main exhaust pipe on the ground, setting a buried scraper conveyor in the exhaust pipe, and adjusting the height of the sintering unloading hopper and the feeding chute of the ring cooler, the overall height of the plant can be reduced by about 7 m while meeting the requirements of the coarse dust removal process. After replacing the steel structure with reinforced concrete structure in the floor-to-ceiling main exhaust pipe, the amount of reinforced concrete is saved by about 24.6%, and after eliminating the ash box and double-layer ash discharge valve in the lower part of the main exhaust pipe, the air leakage rate of the sintering system is reduced by 3.5% and the output is increased by about 5.4%. The implementation of the new scheme can greatly reduce the investment cost and later operating cost of the project.

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杨正伟,黎前程,谭 敏,王兆才.烧结主排气管落地布置方案设计与优化[J].烧结球团,2023,48(4):46-51

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  • 最后修改日期:2022-11-21
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  • 在线发布日期: 2026-09-29
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