烧结用铁矿粉制粒性能影响因素的试验研究
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史先菊(1984—),女,博士研究生,高级工程师,从事烧结、球团工艺及相关数学模型研究。

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TF046.4; TF3

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国家自然科学基金面上项目(51674042)


Experimental research on factors influencing granulation performance of iron ore powder for sintering
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    摘要:

    研究铁矿粉制粒性能影响因素的层级结构规律对制粒和烧结生产配矿具有重要意义。本文通过检测 11 种铁矿粉的性能,并分粒级进行制粒试验,分析颗粒间作用力的种类;提出采用黏附指数表征矿粉制粒效果,判断颗粒间作用力相对大小,并分析各因素对颗粒间作用力表达的影响程度。结果表明:铁矿粉制粒过程所受的颗粒间作用力有铁矿粉自身产生的黏性力、分子水和毛细水产生的吸附力、矿石表面棱角产生的阻力 3 种,其中,黏性力大于水吸附力和棱角阻力。有黏性的铁矿粉制粒受以上 3 种作用力同时影响,以黏性力作用为主;无黏性的铁矿粉制粒时受铁矿粉水吸附力和表面粗糙度产生的阻力共同作用,黏附指数与成球性指数(采用 K 表征水吸附力)和大孔孔隙率(采用 Dbig 表征表面粗糙度产生的力)比值正相关。水分、颗粒黏性、粒级、亲水性和粗糙度是影响颗粒间作用力表达的主因素,主因素对铁矿粉制粒性能的影响强弱具有明显的层级结构。

    Abstract:

    It is of great significance to research the hierarchical rules of the factors influencing the granulation performance of iron ore powder for granulation and sintering production. In this paper, through detecting the performances of 11 kinds of iron ore powder, conducting the granulation test at different granulation levels, the types of inter-particle forces are analyzed. In addition, the adhesion index is used to characterize the granulation effect of ore powder, judge the relative size of the intergranular force, and analyze the influence of various factors on the expression of intergranular force. The results show that the intergranular forces affected by the granulation process of iron ore powder include such 3 kinds as the viscous force generated by iron ore powder itself, the adsorption force generated by molecular water and capillary water, and the resistance generated by the angular angle of the ore surface, among which the viscous force is greater than the water adsorption force and angular resistance. The granulation of viscous iron ore powder is affected by the above 3 forces at the same time, mainly by viscous force. During the granulation of non-viscous iron ore powder, the adhesion index is positively correlated with the spherical index (K is used to represent the water adsorption force) and the macroporosity (the force generated by Dbig is used to represent the surface roughness). Moisture, particle viscosity, particle grade, hydrophilicity and roughness are the main factors affecting the expression of inter-particle forces, and the influence of the main factors on the granulation performance of iron ore powder has an obvious hierarchical structure.

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史先菊,李光强,刘 畅,李 军,赵毓伟,王 强.烧结用铁矿粉制粒性能影响因素的试验研究[J].烧结球团,2023,48(4):30-37

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  • 最后修改日期:2022-03-10
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  • 在线发布日期: 2026-09-29
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