温度对粉煤灰 - 硫酸渣共还原制备铁硅合金过程的影响
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雷家柳(1987一),男,副教授,从事冶金固体综合利用研究。

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TF645;TF09

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国家自然科学基金青年科学基金资助项目(51704105);湖北理工学院校级重点项目(21xjz01A)


Effect of temperature on preparation of iron-silicon alloy by coreduction of fly ash and sulfuric acid residue
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    摘要:

    本文以粉煤灰和硫酸渣为研究对象,采用热力学分析及高温试验探索粉煤灰 - 硫酸渣固废体系协同共还原制备铁硅合金的共还原机理,以及焙烧温度对还原产物微观结构演变特征及物相转化规律的影响。结果表明:铁硅合金内存在多种物相组成,硫酸渣主要物相有助于促进粉煤灰中莫来石相和石英相还原。XRD 分析表明,当还原温度为1150,1200 ℃时,焙烧产品中合金相主要为 Fe3Si;超过1250 ℃后 Fe3Si 相完全消失;在1300 ~ 1400 ℃温度区间,铁硅合金主要以 Fe3Si5 相存在。SEM-EDS 分析表明,铁硅合金颗粒呈球形,当反应温度为1150 ℃时,表面有着大小不一的含铝、硅、氧凸包;当反应温度为1250 ℃时,铁硅合金表面的凸包颗粒尺寸变小;当反应温度提高到1350 ℃时,铁硅合金表面凸包尺寸更为细小,数量明显减少。本文研究成果可为其他共还原因素对粉煤灰与硫酸渣共还原体系的影响提供指导,继而为实现粉煤灰与硫酸渣固废体系的全资源化利用奠定基础。

    Abstract:

    In this paper, fly ash and sulfuric acid residue are taken as the research objects, thermodynamic analysis and high-temperature test are adopt to explore the coreduction mechanism of preparing iron-silicon alloy and the influence of calcination temperature on microstructure evolution characteristics and phase transformation law of reduction products prepared by coreduction of fly ash-sulfuric acid residue solid waste system. The results show that there are various phase compositions between iron-silicon alloys, and the main phase of sulfuric acid residue is helpful to promote the reduction of mullite phase and quartz phase in fly ash. XRD analysis shows that the alloy phase in the calcination product is mainly Fe3Si at the reduction temperature of 1 150 and 1 200 ℃. When the temperature exceeds 1 250 ℃, Fe3Si phase disappears completely. In the temperature range of 1 300 ~ 1 400 ℃, iron-silicon alloy mainly exists in the form of Fe3Si5. SEM-EDS analysis shows that the iron-silicon alloy particles are spherical, and when the reaction temperature is 1 150 ℃, the surface has convex hull containing aluminum, silicon and oxygen with different sizes. When the temperature is 1 250 ℃, the size of convex hull particles on the surface of iron-silicon alloy becomes smaller. When the reaction temperature is increased to 1 350 ℃, the convex hull size on the surface of iron-silicon alloy is smaller and the number is obviously reduced. The research results can provide guidance for the influence of other coreduction factors on the coreduction system of fly ash and sulfuric acid residue, and then lay a foundation for the full resource utilization of the solid waste system of fly ash and sulfuric acid residue.

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雷家柳,李 洁,寇勇勇,裴新平,万 凯,付勇军.温度对粉煤灰 - 硫酸渣共还原制备铁硅合金过程的影响[J].烧结球团,2022,47(6):91-98

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  • 最后修改日期:2022-08-06
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  • 在线发布日期: 2026-10-19
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