热解与烧结协同处置富碳有机固废的新工艺
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叶恒棣(1964—),男,正高级工程师,从事固废治理与冶金环保装备等领域的研究工作。

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X799.3;X75;TF046.4

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湖南省科技人才托举工程项目(2022TJ-N02);国家重点研发计划资助项目(2022YFC3901405);安徽省自然科学基金资助项目(2208085QE145)


A new process of co-processing carbon-rich organic solid waste with pyrolysis and sintering
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    摘要:

    绿色低碳是钢铁工业发展的重要方向。针对当前市政固废有机能源利用率低、二次污染大等问题,本文提出有机固废热解与烧结耦合的协同处置新工艺。本文以橡胶、滤布、废布等有机固废为对象,研究有机固废最优热解工艺制度及烧结配料制度,并开展工业试验。结果表明:实验室研究中,废布在 400 ℃热解渣中固定碳质量分数高、热值高,性质与焦炭相近;工业应用中,控制过量空气系数为 0.45、热解温度为 553 ℃条件是回转窑不结窑、二噁英风险低、热解残碳保留多的较优工况,热解残碳可达 53.95%;以 10% 的热解渣替代烧结料中 7% 的焦粉可以降低烧结工序固体燃料消耗,同时烧结矿成品率和转鼓强度几乎不下降,是最优的燃料结构制度。

    Abstract:

    Green and low carbon is an important direction for the development of iron and steel industry. Aiming at the problems of low utilization rate of organic energy and serious secondary pollution of municipal solid waste at present, a new process of co-processing organic solid waste by pyrolysis and sintering is proposed. In this paper, organic solid wastes such as rubber, filter cloth and waste cloth are taken as objects, the optimal pyrolysis process system and sintering proportioning system of organic solid wastes are studied, and industrial experiments are carried out. The results show that, in laboratory research, the fixed carbon content of waste cloth in pyrolysis slag at 400 ℃ is high, its calorific value is high, and its properties are similar to those of coke. In industrial application, controlling the excess air coefficient to 0.45 and the pyrolysis temperature to 553 ℃ is a better working condition for the rotary kiln, which has the advantages of no kiln formation, low dioxin risk and more residual carbon in pyrolysis, and the residual carbon in pyrolysis can reach 53.95%. Replacing 7% coke powder in sintered material with 10% pyrolysis slag can reduce the consumption of solid fuel in sintering process, and at the same time, the finished product rate of sinter and drum strength hardly decrease, which is the best fuel structure system.

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叶恒棣,蔡飞翔,丁成义,龙红明,李刚强,刘唐猛,苏俊杰,李俊杰,李谦.热解与烧结协同处置富碳有机固废的新工艺[J].烧结球团,2022,47(6):49-56

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  • 最后修改日期:2022-11-05
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  • 在线发布日期: 2026-10-19
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