烧结冷却机循环热风接入点优化模拟研究
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王 双(1991—),男,工程师,从事炉窑热工系统节能方面的研究。

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TF046. 4; TF32

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国家重点研发计划资助项目(2020YFB1711101);冶金过程节能与污染物控制安徽省教育厅工程技术研究中心开放基金资助项目(GKF20-1)


Simulation research on optimization of circulating hot air access point of sintering cooler
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    摘要:

    某钢厂烧结带冷机的系统漏风率较严重、循环热风热量未充分利用,导致余热回收效率偏低。本文提出在加强系统密封的同时,对循环热风接入点进行优化,以充分利用循环热风热量;并对不同优化方案下烧结矿的冷却过程进行数值模拟计算。结果表明:将循环热风引回的 150 ℃热风供给给烧结矿温度最高的 1#风箱,同时将 1#风箱原有鼓风机接在 2#风箱原有循环热风接入点的方案,在余热回收方面取得的效果最为明显,可将吨矿余热回收热量从 428.65 MJ/t 提升至 506.12 MJ/t,提升幅度达到 18.08%,同时该方案可减小烧结矿换热初期温差,进而可提高烧结矿的成品率和冶金性能。本文研究结论可为烧结冷却机循环热风在风箱接入方式上提高余热回收效果提供依据。

    Abstract:

    The system leakage rate of sintering belt cooler in a steel plant is serious and the heat of circulating hot air is not fully utilized, resulting in low efficiency of waste heat recovery. It is proposed to optimize the access point of circulating hot air while to strengthen the seal, and the numerical simulation of the cooling process of sinter under different optimization schemes is carried out. The results show that the solution of supplying the 150 ℃ hot air from the circulating fan to the 1st blast box with the highest sinter temperature and connecting the original blower of the 1st blast box to the original circulating hot air access point of the 2nd blast box has the most obvious effect in waste heat recovery, which can increase the waste heat recovery from 428. 65 MJ/t to 506. 12 MJ/t with an increase of 18. 08%, and the solution can reduce the temperature difference at the beginning of sinter heat exchange, which can improve the yield and metallurgical performance of sinter. The results can provide a basis for improving the waste heat recovery effect of circulating hot air in the blast box access method of sintering cooler.

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王 双,徐 冰,陈 光,包向军,李晓丽,张 璐,胡 鹏.烧结冷却机循环热风接入点优化模拟研究[J].烧结球团,2022,47(4):83-91

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  • 最后修改日期:2021-12-16
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  • 在线发布日期: 2026-10-18
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