超厚料层烧结料面喷吹天然气生产实践
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李乾坤(1990—),男,工程师,从事烧结生产工艺方面的工作。

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TF046.4

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2020 年度湖南省科技创新计划社会化出资项目 (2020SK4003)


Production practice of natural gas injection on sintering material surface of ultra-thick layer
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    摘要:

    针对在钢铁行业绿色生产实现“碳达峰、碳中和”背景下烧结工序降耗减碳的问题,在中天钢铁550m2烧结机上开展了 930 mm 超厚料层烧结料面顶吹天然气工业化试验,并综合分析了天然气喷吹量对烧结负压、转鼓强度、w(FeO)、低温还原粉化率、内返率以及矿相结构的影响。结果表明:当天然气喷吹量从0 m3/h逐步升高到600m3/h时,固体燃料消耗逐步降低,最低较基准降低了 3.77 kg/t,固体燃料降幅达到 7.0%,贡献烧结工序CO2减排 9.19 kg/t;在中天当前烧结原料和工艺条件下最佳的天然气喷吹量为300 m3/h水平。下一步需要进一步完善天然气喷吹装置和提升气固燃料耦合燃烧度,以取得更大的烧结减碳效果。

    Abstract:

    Aiming at the problem of reducing consumption and reducing carbon in the sintering process under the background of "carbon peak and carbon neutrality" in green production in the iron and steel industry, an industrialized test of natural gas injection on sintering material surface of 930 mm ultra-thick layer is carried out on a 550 m2 sintering machine of Zenith Steel. The effects of natural gas injection on the negative sintering pressure, drum strength, FeO content, low temperature reduction pulverization rate, internal reversion rate and ore phase structure are analyzed. The results show that when the natural gas injection volume is gradually increased from 0 m3/h to 600 m3/h, the solid fuel consumption is gradually decreased, and the lowest is 3.77 kg/t lower than the baseline, the solid fuel is decreased by 7.0%, contributing to the sintering process CO2 emission reduction of 9.19 kg/t; under the current sintering raw materials and process conditions in Zenith Steel, the optimal natural gas injection rate is 300 m3/h. The next step is to further improve the natural gas injection device and enhance the gas-solid fuel coupling combustion degree to achieve greater carbon reduction in sintering.

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李乾坤,裴元东,周晓冬,李国良,刘 前,龙红明.超厚料层烧结料面喷吹天然气生产实践[J].烧结球团,2022,47(3):32-37

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  • 最后修改日期:2021-12-27
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  • 在线发布日期: 2026-09-03
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