利比里亚邦精矿复合造块工艺研究
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韦 东(1972—),男,高级工程师,从事选矿及造块方向的研究。

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TF046.4

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国家重点研发计划项目(2017YFB0304301)


Research on process of composite agglomeration of concentrates in the state of liberia
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    摘要:

    针对常规烧结工艺中利比里亚邦精矿存在制粒性能差、烧结性能差等问题,本文采用复合造块工艺从水分、燃料用量、熔剂结构、基体料、球团料等条件对其成球性能和烧结性能进行研究,并与常规烧结工艺进行对比。结果表明:复合造块工艺参数在基体料水分为8.5%、燃料用量为4.5%、综合料碱度为1.30、返矿外配量为25%、w(MgO)为1.5%、生石灰用量为7.8%、球团用量为40%、球团直径为8~10 mm时,利比里亚邦精矿烧结性能显著提高;与常规烧结工艺相比,复合造块成品率从67.81%提高至76.15%,转鼓强度从63.00%提高至76.82%,利用系数从1.03t/(m2·h) 提高至1.41t/(m2·h) ,固体燃料消耗从63.81 kg/t降低至52.38 kg/t。微观结构表明,复合造块基体料矿相中针状和片状铁酸钙增多,球团料矿相以氧化程度较好的 Fe2O3、Fe3O4未氧化充分的为主,微观结构更为致密,促进了烧结矿强度提高。

    Abstract:

    In response to such problems as poor pelletizing performance and poor sintering performance of concentrates in the State of Liberia in conventional sintering process, the granulation performance and sintering performance of the composite agglomeration process are studied from such conditions as moisture, fuel consumption, flux structure, matrix material, pelletizing material, etc., and compared with the conventional sintering process. The results show that the sintering performance of concentrates in the State of Liberia is significantly improved when the composite agglomeration process parameters are as follows: the moisture of the matrix material is 8.5%, the amount of fuel is 4.5%, the alkalinity of the composite material is 1.30, the amount of return fine is 25%, w(MgO) is 1.5%, the amount of quicklime is 7.8%, the amount of pelletizing is 40%, and the diameter of the pelletizing is 8~10 mm. Compared with the conventional sintering process, the yield of composite agglomeration process is increased from 67.81% to 76.15%, the drum strength is increased from 63.00% to 76.82%, the utilization coefficient is increased from 1.03 t/(m2·h) to 1.41 t/(m2·h), and the solid fuel consumption is reduced from 63.81 kg/t to 52.38 kg/t. The microstructure shows that the matrix material phase of composite agglomeration has more needle-like and flaky calcium ferrate, and the pelletizing material phase is dominated by the better oxidized Fe2O3, and the less oxidized Fe3O4, while the microstructure is denser, which promotes the improvement of the sinter strength.

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韦 东,李光辉,黄三兵.利比里亚邦精矿复合造块工艺研究[J].烧结球团,2022,47(3):25-31

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  • 最后修改日期:2022-03-10
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  • 在线发布日期: 2026-09-03
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