炼铁流程用氢减碳潜力分析
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滕飞(1987—),男,工程师,从事烧结、球团工艺技术等方面的研究。

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X511;X701

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国家重点研发计划资助项目(2019YFC1905200)


Potential analysis on carbon dioxide reduction with hydrogen in iron-making process
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    摘要:

    本文对氢气高炉喷吹、氢气还原铁等炼铁领域的几种工艺用氢降低 CO2 排放潜力效果进行了分析。结果表明:氢气喷入高炉可以降低 CO2 排放,减排最大潜力为21.4%,但吨铁氢气耗量超过700 m3;焦炉煤气喷入高炉,可以降低煤粉喷吹量,有一定的节能效果,50 m3的焦炉煤气可直接减排59.4 kg的CO2,综合减排20 kg的CO2;天然气喷吹可置换喷吹用煤粉,直接减碳量与喷吹天然气量的比值为1.3 kg/m3,取得一定的减排效果,但是我国天然气资源少,价格高,严重影响了实施的经济性;焦炉煤气生产直接还原铁,吨铁消耗为600 m3,当独立焦化厂产生的焦炉煤气完全用于生产直接还原铁时,吨铁可减少CO2排放78.8%。纯氢还原炼铁工艺生产1 t金属铁消耗800 m3纯氢,通过绿电和电解水制氢吨钢电耗达到4000 kW·h,考虑到熔化及其它各种电消耗,吨钢总电耗达到4800 kW·h,远远高于废钢熔化的电能。

    Abstract:

    The CO2 emission reduction potential of hydrogen in several processes of iron-making, such as hydrogen blast furnace injection and hydrogen reduced iron, is analyzed. The results show that hydrogen injection into the blast furnace can reduce CO2 emission with a maximum potential of 21.4%, but the hydrogen consumption per ton of iron is more than 700 m3; coke oven gas injection into the blast furnace can reduce the amount of pulverized coal blowing, which has a certain energy-saving effect, and 50 m3 of coke oven gas can directly reduce 59.4 kg of CO2 and a combined emission reduction of 20 kg of CO2; natural gas blowing can replace pulverized coal for blowing, and the relationship between direct carbon reduction and natural gas blowing is 1.3 kg/m3 natural gas, which achieves a certain emission reduction effect, but China has few natural gas resources and high prices, which seriously affects the economics of implementation; coke oven gas produces direct reduced iron, the consumption of iron per ton is 600 m3, and when the coke oven gas produced by the independent coking plant is fully used to produce direct reduced iron, the iron per ton can reduce CO2 emissions by 78.8%. The pure hydrogen reduction iron-making process consumes 800 m3 of pure hydrogen per ton of iron metal, and the electricity consumption for hydrogen production through green electricity and electrolytic water reaches 4000 kW·h per ton of steel, and taking into account melting and various other electricity consumptions, the total electricity consumption reaches 4800 kW·h per ton of steel, which is much higher than the electricity for scrap melting.

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滕飞,郭培民,孔令兵,王磊.炼铁流程用氢减碳潜力分析[J].烧结球团,2022,47(1):18-23

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  • 最后修改日期:2021-12-07
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  • 在线发布日期: 2026-10-09
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