烧结生产自动加水控制的难点及实现途径
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聂慧远(1978—),男,工程师,从事烧结技术研究及生产管理工作。

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TF046.4

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Difficulties and realization ways on controlling automatic water addition in sintering production
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    摘要:

    烧结生产过程中的自动加水控制,对稳定烧结工艺“风、水、碳”三要素中的“水”起到了关键作用。本文通过研究配料量、物料性质、流量及检测方式对混合料水分控制的影响,系统分析自动加水控制的难点和关键点,并提出应对策略。实际方案中,考虑一混、二混水分测量值,以及典型亲水、疏水物料和除尘灰料量等波动对水分控制的影响,并采用多变量融合控制算法进行加水自动控制;进行安全防错设计,以避免设备及控制参数异常导致的“跑干料、跑稀料”风险,提高生产系统的可靠性。实际运行数据表明,实施上述自动加水系统后,水分的稳定性和烧结机的利用系数都有了较明显提高。

    Abstract:

    Controlling automatic water addition in the sintering process plays a key role in stabilizing the "water" in such three elements as "wind, water and carbon" in the sintering process. By studying the influence of batching quantity, material properties, flow rate and detection method on the moisture control of the mixture, the difficulties and key points on controlling automatic water addition are analyzed systematically, and countermeasures are proposed. In the actual solution, the influence of the moisture measurement values of the first and second mixtures, as well as the fluctuations of the typical hydrophilic and hydrophobic materials and the amount of dust removal ash material, on the moisture control are considered, and the multi-variable fusion control algorithm is used to automatically control the water addition. A safety and error-proof design is carried out to avoid the risk of "running dry material and thin material" caused by abnormal equipment and control parameters, and to improve the reliability of the production system. The actual operation data shows that the stability of moisture and the utilization coefficient of the sintering machine have been significantly improved after the implementation of the above automatic water addition system.

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聂慧远.烧结生产自动加水控制的难点及实现途径[J].烧结球团,2021,46(6):69-74

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  • 最后修改日期:2021-05-27
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  • 在线发布日期: 2026-09-06
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