烧结烟气 CFB 半干法脱硫塔技术研究
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侯建勇(1982—),男,硕士研究生,高级工程师,从事钢铁工业大气污染治理技术研究工作。

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TF046.4;X701.3

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安徽省重点研究与开发计划(1804a0802195)


Technical research on CFB semi - dry desulfurization tower for sintering flue gas
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    摘要:

    循环流化床(CFB)半干法脱硫技术是基于塔内粉态吸收剂在沸腾床状态下,与喷入的高压水共同完成对烟气中SO2的吸收。为了优化吸收塔内部结构和烟气流场的均匀性,提高工艺水喷枪效果和系统内物料的流动性,本文结合某钢铁企业烧结烟气 CFB 半干法脱硫项目,采用三维模拟技术对脱硫塔进行建模,分析吸收塔结构、喷枪类型、吸收剂入料和返料位置;采用计算流体力学(CFD)仿真技术对塔体烟气的流速均匀情况进行系统仿真,从而验证增设导流板和湍动环的气流分布效果。结果表明:在优化后的模型仿真中,烟气偏流现象有明显改善,通过文丘里中心截面的烟气平均流速相对标准偏差从 8.2%下降到 1.8%;高压回流喷枪可获得较大的水雾粒径,更有利于降低烟气温度和延长反应时间;吸收剂入料和返料进塔位置设置在文丘里进口下侧可减少氯化钙的生成,避免物料结块、粘接塔壁和物料流动性的下降;脱硫效率从超低排放改造前的 93.3%提高到改造后的 98.3%,烟气出口SO2质量浓度保持在 25 mg/m3以下。

    Abstract:

    The semi - dry desulfurization technique of circulating fluidized bed (CFB) is the absorption of SO2 in flue gas conducted by the injected high - pressure water and the powder absorber based on the powder absorber in the tower under the boiling bed state. In order to optimize the internal structure of the absorption tower and the uniformity of flue gas flow, improve the effect of the process water lance and the fluidity of the material in the system, combined with a sintering gas CFB semi - dry desulfurization project of an iron and steel enterprise, using 3D simulation technology to model the desulfurization tower, analyze the structure of the absorption tower, the type of lance, the absorber inlet and return position. The computational fluid dynamics (CFD) simulation technology is used to systematically simulate the flow rate uniformity of the tower body flue gas, thus, the air flow distribution effect of the additional deflector plate and turbulent ring is verified. The results show that: 1) in the optimized model simulation, the flue gas bias flow phenomenon has been significantly improved, and the relative standard deviation of the average flue gas flow rate through the venturi center section has decreased from 8.2% to 1.8% ; 2) the high pressure reflux lance can obtain a larger water mist particle size, which is more conducive to cooling flue gas and prolonging the reaction time ; 3) the absorber inlet and return material into the tower position set at the lower side of the venturi inlet can reduce the generation of calcium chloride and avoid material agglomeration, adhesion to the tower wall and the decrease of material fluidity; 4) the desulfurization efficiency is increased from 93.3% before the ultra - low emission retrofit to 98.3% after the retrofit, and the flue gas outlet SO2 mass concentration is kept below 25 mg/m3.

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侯建勇,严 芳,姜 茜,程晓辉,杜向前.烧结烟气 CFB 半干法脱硫塔技术研究[J].烧结球团,2021,46(6):27-33

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  • 最后修改日期:2021-07-05
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  • 在线发布日期: 2026-09-06
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